No pulley needs to be removed from a Northstar to remove the pump, BUT, a special tool IS required to remove the pump. Pumps rarely go bad on the Northstar.
The idler pulley can be problematic, though.
I've had issues years ago with the connector contacts oxidizing. Exercising the connector with some contact cleaner got the HVAC panel back in service.
Easy fix.
Can't remember if the '90 (assuming you have a '90) have plastic fuel lines or steel. Lawn rats love these plastic lines (along with wiring harnesses). Rust takes out the steel ones. Either way, splice kits are available for the plastic and a fabiricated splice of steel for the steel line is the repair of choice.
Stuck in the grommet? A little WD-40 and a twist.
Be aware the grommet may be kinda 'crisp'. Don't let pieces fall into the plenum. I'd have a spare grommet handy, just in case.