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47 Chrysler Windsor jumps out of high gear when load applied


tommyj

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47 Chrysler Windsor with fluid drive.  I hear the click when I let off the gas, and it shifts into high gear.  If I remain level, or downhill it will remain in high.  If I go to accelerate, even lightly, or put any load on it, like going up an incline, it will disengage from high gear, and revert to 3rd.  The shift lever remains in the high range.  I can hear when it is going to disengage, and if I let up it will stay in high, unless torque or load is applied.  Everything seems to be operating as it should except for this issue in high gear.  Fluid drive unit is full.  Would something be giving power to the solenoid, to make it disengage from high gear when I step on the accelerator?  I know the fluid drive has been discussed to no end, but I haven't run across this particular issue in all my readings.  Thanks TommyJ

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Once you have accelerated in "3rd" does it shift back to "4th"?

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I assume you have watched the filmstrips on the M-5 trans. that Chrysler made in 1948.  They made two special filmstrips on this subject.  If you haven't watched them, here is a link.  There are downloadable booklets too.  

 

https://mymopar.com/mtsc-1948-volume-a1-checking-the-hydraulically-operated-transmission/

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6 hours ago, marcapra said:

I assume you have watched the filmstrips on the M-5 trans. that Chrysler made in 1948.  They made two special filmstrips on this subject.  If you haven't watched them, here is a link.  There are downloadable booklets too.  

 

https://mymopar.com/mtsc-1948-volume-a1-checking-the-hydraulically-operated-transmission/

Thanks for the link.  I am going through that again now.  Trying to figure out what system is amiss.  I was hoping someone had experienced this particular problem before, with their solution.  I will keep reading.  Thanks again.

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If you are in the Low range, does it downshift the same way with light acceleration?  I believe you have a wiring problem in the carburetor switch wiring.  Downshifting occurs by flooring the accelerator pedal, activating the carburetor switch and grounding out the ignition momentarily, allowing the transmission to downshift.  There was an aftermarket switch, when pressed would downshift the transmission at any speed.  I think your wiring is shorting out somewhere and forcing a downshift.

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Thanks for everyone's help.  I have read the articles with the animated mopar tech, but I hadn't seen the video with the real people and the animated mopar tech.  That was very helpful, and I will be able to troubleshoot from the information.  I will update you on what I find out...Thanks again..Tommyj.

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How many miles on this car

Does  the M-5 transmission look to be the original?

You say the Fluid Drive is full...well what about the m-5 transmission?

Low oil level and the pump  pressure runs too low. You need 40 lbs to keep the direct speed sleeve and blocker ring locked up to the the input shaft to stay in high.

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4 minutes ago, c49er said:

How many miles on this car

Does  the M-5 transmission look to be the original?

You say the Fluid Drive is full...well what about the m-5 transmission?

Low oil level and the pump  pressure runs too low. You need 40 lbs to keep the direct speed sleeve and blocker ring locked up to the the input shaft to stay in high.

I bought the car at an estate auction.  Mileage is 60,000 on the speedo.  Oil change stickers seem to validate the mileage.  Transmission level is also good.  I am going to check the oil pressure next.  The car seems to be an original.

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The odometers kinda get wacky and don't work right on some cars.

The top plug on the shortbextension housing is the one to remove for checkings trans pump pressure. 40+ pounds is plenty good to go.

If it has been banging out of high gear too much the direct speed blocker ring/ sleeve and input shaft teeth get damaged by rounding off. Ifbthat does happen the trans will most always pop out of high gear under load.

You say it pops out only light throttle and under a very light load?

Be sure none of the trans wiring is bare, clean the governor points with contact cleaner...make sure all connections are tight.

There could be a problem at the carb throttle kick down switch.

Easy things first!

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5 hours ago, c49er said:

The odometers kinda get wacky and don't work right on some cars.

The top plug on the shortbextension housing is the one to remove for checkings trans pump pressure. 40+ pounds is plenty good to go.

If it has been banging out of high gear too much the direct speed blocker ring/ sleeve and input shaft teeth get damaged by rounding off. Ifbthat does happen the trans will most always pop out of high gear under load.

You say it pops out only light throttle and under a very light load?

Be sure none of the trans wiring is bare, clean the governor points with contact cleaner...make sure all connections are tight.

There could be a problem at the carb throttle kick down switch.

Easy things first!

Copy on the odometer.  Yes, it pops out under very light pressure.  I almost have to be going down hill for it to stay in high gear.

 

15 hours ago, 61polara said:

If you are in the Low range, does it downshift the same way with light acceleration?  I believe you have a wiring problem in the carburetor switch wiring.  Downshifting occurs by flooring the accelerator pedal, activating the carburetor switch and grounding out the ignition momentarily, allowing the transmission to downshift.  There was an aftermarket switch, when pressed would downshift the transmission at any speed.  I think your wiring is shorting out somewhere and forcing a downshift.

I am not sure about the downshift in Low range.  I will have to check that out.  I will double check the wiring.  Thanks

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Another question..If I disconnect the solenoid what would happen to the shifting?  Would I automatically start out in 4th, or would it shift from 3rd to 4th when I let off the gas?  I was thinking if I disconnected the solenoid I could see if it remained in 4th, and rule the electric portion in or out?  Thoughts?  Thanks..TommyJ

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Pulling the relay fuse is doing the same as pulling the red wire off the solenoid.

So as soon as the car gets rolling the oil pump pressure is up. The shift piston imediately will be ready to shift the trans into high gear of either hi or low range. Let off the gas the upshift happens.

You will not be able to get the trans out of high gear unless you come to a dead stop with the clutch pushed in and wait a couple seconds.

Edited by c49er (see edit history)
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9 minutes ago, c49er said:

Pulling the relay fuse is doing the same as pulling the red wire off the solenoid.

So as soon as the car gets rolling the oil pump pressure is up. The shift piston imediately will be ready to shift the trans into high gear of either hi or low range. Let off the gas thebupshift happens.

You will not be able to get the trans out of high gear unless you come to a dead stop with the clutch pushed in and wait a couple seconds.

OK..Thanks for the info..Now, I said the tranny fluid level was good.  Does it have to be all the way to the bottom of the hole.  I checked it with my little finger, and touched fluid at the first bend of my finger.  It appears that the capacity is not that much, so maybe it wouldn't take much to have it too low?

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I think  the 1946-48 M-5  holds 3  pints of 10W.

It's probably ok if you can touch it like you said...but the correct thinking is fill it to the bottom of the fill hole.

When really too low on fluid going around a corner the trans will drop out of high.

Edited by c49er (see edit history)
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Please update us when you solve the issue, and what it took to make it do what it's suppose to do. 

I haven't experienced your problem.  But when I first purchased my 48 Windsor, I had all kinds of issues getting the car to shift "appropriately".  Besides making sure all connections were clean and tight, I rebuilt and adjusted the carburetor multiple times.  I have 3 working EV1 carbs, and I rebuilt them all and I found that by switching carburetors, made a difference on what the transmission did, and when it did it.  So that told me that the carburetor has a lot to do with it.  

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I drove it today with the relay fuse out.  I don't think it made a difference, but I did change the way I drove it, which did change the shifting.  When I first went out, It shifted into high, and I gently pushed on the gas.  It popped out of high like before.  The next time when it shifted into high, I gave it some heavy throttle.  It stayed in high, but there was a clunking/banging sound.  It seemed like it was trying to disengage, but the sleeve didn't move far enough, then it would fully engage again.  Like a back and forth movement of the sleeve.  Seems like not enough pressure to hold it in high gear completely.  I did get up to 55mph before I ended my trip.  I think I will fill the tranny all the way up, and see what happens.  I guess I need to hook up a pressure gauge and see where I am at.  That's all for now..Thanks for the help..TommyJ

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Wasn't sure what fluid was in the tranny, so I drained the old fluid out.  No shards on the magnetic plug.  I refilled with 10W ND oil.  Still wouldn't stay in high.  2nd gear is good, and 3rd gear is good.  I guess next step is to check oil pressure.  Seems like it will either be oil pump, or gears in the tranny.  

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These are the gears I have had to replace on quite a few M5/M6 transmissions because of popping out of high over the years.

Input shaft, direct speed blocker ring and sleeve.

Oil pump pressure needs to be at 40lbs or higher.

These gear parts are really getting hard to find now days.

00-QtilHTW9fW87xSCCojlfSa-hRBRUuArSwFq0mqigwcudKaiz1m9okBl-EoUIO11ornHjCyIZu59oV2we_kMG9A.jpeg

00-QtilHTW9fW87xSCCojlfSa-hRBRUuArSwFq0mqigwctHpTotJ2A1IKDEGhq4DhJ3UnDnu4gHHWpfyYq5WwzmNg.jpeg

Screenshot_20230410-085447_Chrome.jpg

Edited by c49er (see edit history)
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C49er..I am afraid that is the direction I am headed.  I think oil pressure will be good, because it clicks into high without issue.  I guess it is just the torque that makes it jump out, while second gear works fine?

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Having a hard time finding an adapter to check the transmission oil pressure.  The plug appears to be a 7/16-14 thread size.  Very uncommon..Any leads for an adapter to use with my oil pressure gauge?  Thanks..TommyJ

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  • 4 weeks later...

High speed range, clutch out, foot on brake...what is turning?  Is oil pump working?

 

C49er...I sent you a pm., but bottom line is..would you be interested in renting the fitting to check the oil pressure?

 

There just isn't a fitting out there with the correct threads.

 

Without the correct fitting, my next idea is to use my push and hold compression tester to check the oil pressure.

 

 

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On 7/9/2023 at 1:41 AM, c49er said:

These are the gears I have had to replace on quite a few M5/M6 transmissions because of popping out of high over the years.

Input shaft, direct speed blocker ring and sleeve.

Oil pump pressure needs to be at 40lbs or higher.

These gear parts are really getting hard to find now days.

00-QtilHTW9fW87xSCCojlfSa-hRBRUuArSwFq0mqigwcudKaiz1m9okBl-EoUIO11ornHjCyIZu59oV2we_kMG9A.jpeg

00-QtilHTW9fW87xSCCojlfSa-hRBRUuArSwFq0mqigwctHpTotJ2A1IKDEGhq4DhJ3UnDnu4gHHWpfyYq5WwzmNg.jpeg

Screenshot_20230410-085447_Chrome.jpg

Is the input shaft gear that wears and causes the banging in high range a replaceable gear, or is it part of the input shaft/direct drive gear?  I have seen some videos where this gear has many more teeth on it.  Not sure which is correct for my 47 Windsor.  Thanks

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The imput shaft and gear on the end are one piece.

12 teeth count for 1946-48 M-5 transmissions.

If it is worn so is the blocker ring and clutch sliding sleeve behind it.

You need to look for damaged rounded and worn teeth carefully.

Pull the 2 bolt plate at the rear of the transmission and pull out the tube screen filter and see what metal if any is trapped in it.

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1 hour ago, c49er said:

The imput shaft and gear on the end are one piece.

12 teeth count for 1946-48 M-5 transmissions.

If it is worn so is the blocker ring and clutch sliding sleeve behind it.

You need to look for damaged rounded and worn teeth carefully.

Pull the 2 bolt plate at the rear of the transmission and pull out the tube screen filter and see what metal if any is trapped in it.

Thanks, Copy, Will do..

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On 8/22/2023 at 11:43 AM, c49er said:

The imput shaft and gear on the end are one piece.

12 teeth count for 1946-48 M-5 transmissions.

If it is worn so is the blocker ring and clutch sliding sleeve behind it.

You need to look for damaged rounded and worn teeth carefully.

Pull the 2 bolt plate at the rear of the transmission and pull out the tube screen filter and see what metal if any is trapped in it.

I pulled the screen, and it was clean.  I think this is an old problem, and all the easy stuff has already been done.

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