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voltage regulator and charging system- riviera 1966


cquisuila

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hello !

 

I just changed my voltage regulator and now interior lights, lights... flicker

 

the voltage tension is not regular from 13 V to 14-15 v

 

when i fit first the tension was too high, around  17 v; so i have adjusted the spring in interior regulator

 

what's happening now please ?

thanks

Edited by cquisuila (see edit history)
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  • 4 months later...

hello

 

i suspect my regulator in default

 

i don(t understand how it works

 

On the riviera it is different with other models

here the 2 diagrams :

 

image.png.b4d6932bedd8d9e14c29f7f09c799ac2.png

on pin 4 in my riviera i have a condensator and it is on the ground

 

WHAT's the difference on pin 4 please ?? I FEEL LIKE that on wild cat it is a + and on the riviera a ground or nothing...

 

I feel like my regulator is constantly burning out !!

perhaps bad ground ? hot motor ? poor assembly ?

 

I desesperate to drive a day my riviera WITHOUT problem.....

 

image.png

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5 minutes ago, EmTee said:

I believe the brown wire connects to the GEN (or ALT) light on the instrument panel.  The Riviera uses an ammeter instead of a dashboard indicator light.

no brown on riviera as different on the wild cat > see picture up

 

so no wire on pin 4 on riviera regulator  and only a condensator ??  for radio parasite ?

Edited by cquisuila (see edit history)
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5 minutes ago, EmTee said:

No brown wire on Riviera, since there is no alternator light on the dash.  You are correct; the condenser is for radio noise suppression.

so the ground on riviera regulator is only with the FIXING  screws ?

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Yes - the regulator needs to be screwed to the firewall to complete the circuit.  If testing a 'loose' regulator, you need to connect a jumper wire from the regulator body to the car body (ground).  The condenser is an open circuit for DC (direct current); it shunts radio frequency (RF) 'noise' on that terminal to ground.

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8 minutes ago, EmTee said:

Remove the cover from the regulator and look for a fine wire tacked to the regulator base.  I recently had to reattach that wire in my regulator when my alternator stopped charging.

image.png.11bd2e4c3a23dc3d355640053b2e7e4f.png

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Hard to see in the picture -- is the wire intact?  If so, that's good.  There could still be another problem with the regulator, however.  Did you perform the charging system tests outlined in the shop manual?

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2 minutes ago, EmTee said:

Hard to see in the picture -- is the wire intact?  If so, that's good.  There could still be another problem with the regulator, however.  Did you perform the charging system tests outlined in the shop manual?

this picture is an example ;)

 

for testing alternator i will see this point

and the F pin with the bat wire on disconnected  alternator

Edited by cquisuila (see edit history)
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image.png.b4d6932bedd8d9e14c29f7f09c799a

 

In the voltage regulator assembly, the relay at the left is a "field relay" and the relay at the right is the "voltage regulator". There is apparently a mistake in the diagram of the voltage regulator. If you could see the rest of the alternator diagram you could see that one end of the field coil is grounded, and so the alternator requires voltage on the field terminal to magnetize the field and make the system charge. The contact arrangement on the regulator relay cannot be as shown in the diagram. It would not charge.

 

In the regulator assembly, field pin "F" is connected to power through a resistor that limits current to the field coil, and results in a low charge (2 amps or so) normally. The upper contact on the regulator (shown grounded) is really connected to 12v somewhere in the regulator. When battery is low, or if the car is not started yet, there is insufficient voltage to pull the relay down, and so the field, which is connected to the center contact, is connected directly to 12V on the upper contact, bypassing the resistor, and the alternator tries to charge as much as it possibly can. This is normal when the battery is low. When the battery becomes charged enough that normal system voltage can be maintained, the points open, and the resistor I mentioned earlier is back in the field circuit, no longer bypassed. It is cutting charge way back, to probably only about 2 amps. But then, the system voltage instantly drops, the points re-close, and the system goes back into full charge mode. This repeats at a high rate. The contacts buzz, giving an effective charge rate somewhere between high and low. This is normal operation with a full battery, and how the system maintains it's normal regulated voltage.

 

If you drive long enough like that with no lights or accessories on the battery will get completely full and the relay pulls down a little more, hanging out between the contacts with the system in low charge mode. If you continue to drive, the battery will get a slight overcharge just from the 2 amps, and the relay will pull down even further, contacting the lower contact which is grounded. This grounds the field so the alternator cannot charge at all. Instantly the system voltage falls, and the process repeats. The center contact buzzes against the grounded lower contact just like it did against against the upper one and the effective charge rate is somewhere between the 2 amps and nothing.

 

Now, back to your question about why the wires are the way they are, it has to do with the field relay, and the fact that one car has an idiot light and the other does not, as @EmTee already mentioned. A field relay is an attempt to make the alternator system "turn itself on" as most generator systems did. Alternators have diodes and do not have or need a "cutout" to disconnect from the battery, but then a new problem appears. The field and regulator would be on all the time and drain the battery when the engine is not running. GM and Ford used a field relay to solve this. Chrysler used the ignition switch.

 

Now comes the fun part :lol:. On a relay it is easier to hold a relay in the "on" position than to pull it to the "on" position. The field relay, as I mentioned earlier, is there to turn the regulator and field on. In a car with an idiot light (no ammeter), the light has one contact connected to 12V ignition power, and the other contact connected to pin 4 of the regulator. When the ignition is turned on, some current flows through the bulb, and finds its way to ground anyway it can. It glows. One of those paths is through the field coil in the alternator. This makes a tiny amount of magnetism in the field coil, and it is enough to make the alternator try to charge a little when it starts turning.

 

The "R" terminal on the alternator is connected to the center of one of the three diode pairs in the alternator. This gives a dirty pulsing DC voltage. It is connected to pin 2. When the voltage gets high enough, it pulls the field relay down. It will stay there, because it is much easier to hold a relay down than to pull it. Now the battery is connected to the regulator and field. Normal operation begins.

 

Incidentally, now that the field relay is closed, and the system is charging, pin 4, which is connected to the idiot light, is hot. The other contact of the bulb is still connected to ignition power. Since both contacts of the bulb are hot now, there is no difference between the two, and the light goes out.

 

In the second diagram, on the right, they just turned the field relay (pin 2) on with ignition power and let pin 4 hang open. Nothing wrong with that.

 

The condenser is for radio noise. I don't know which terminal it connects to.

 

Edited by Bloo (see edit history)
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@Bloo Thank you so much for that detailed explanation! I will have to read it a few times to digest it all.

 

I switched to a fully electronic, solid state VR unit and it seems to work well.  But it is sure nice to understand what all these wires and relays are doing.

 

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On 10/20/2023 at 1:44 AM, cquisuila said:

I desesperate to drive a day my riviera WITHOUT problem.....

Cquisuila, I know the feeling. When I restarted my project, I had to put it together (assemble) before I could even drive it. One issue after another. I don't have a name for my Riviera but if it had one, I'd call her (or him) "3-Times-the-Charmer". Fixing an issue once or twice, not enough it seems.

You are posting on the best forum for help.

Our Riviera's are reliable cars, especially yours being a G2 (1966). Keep at it!

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On 10/20/2023 at 10:42 PM, Bloo said:

image.png.b4d6932bedd8d9e14c29f7f09c799a

 

In the voltage regulator assembly, the relay at the left is a "field relay" and the relay at the right is the "voltage regulator". There is apparently a mistake in the diagram of the voltage regulator. If you could see the rest of the alternator diagram you could see that one end of the field coil is grounded, and so the alternator requires voltage on the field terminal to magnetize the field and make the system charge. The contact arrangement on the regulator relay cannot be as shown in the diagram. It would not charge.

 

In the regulator assembly, field pin "F" is connected to power through a resistor that limits current to the field coil, and results in a low charge (2 amps or so) normally. The upper contact on the regulator (shown grounded) is really connected to 12v somewhere in the regulator. When battery is low, or if the car is not started yet, there is insufficient voltage to pull the relay down, and so the field, which is connected to the center contact, is connected directly to 12V on the upper contact, bypassing the resistor, and the alternator tries to charge as much as it possibly can. This is normal when the battery is low. When the battery becomes charged enough that normal system voltage can be maintained, the points open, and the resistor I mentioned earlier is back in the field circuit, no longer bypassed. It is cutting charge way back, to probably only about 2 amps. But then, the system voltage instantly drops, the points re-close, and the system goes back into full charge mode. This repeats at a high rate. The contacts buzz, giving an effective charge rate somewhere between high and low. This is normal operation with a full battery, and how the system maintains it's normal regulated voltage.

 

If you drive long enough like that with no lights or accessories on the battery will get completely full and the relay pulls down a little more, hanging out between the contacts with the system in low charge mode. If you continue to drive, the battery will get a slight overcharge just from the 2 amps, and the relay will pull down even further, contacting the lower contact which is grounded. This grounds the field so the alternator cannot charge at all. Instantly the system voltage falls, and the process repeats. The center contact buzzes against the grounded lower contact just like it did against against the upper one and the effective charge rate is somewhere between the 2 amps and nothing.

 

Now, back to your question about why the wires are the way they are, it has to do with the field relay, and the fact that one car has an idiot light and the other does not, as @EmTee already mentioned. A field relay is an attempt to make the alternator system "turn itself on" as most generator systems did. Alternators have diodes and do not have or need a "cutout" to disconnect from the battery, but then a new problem appears. The field and regulator would be on all the time and drain the battery when the engine is not running. GM and Ford used a field relay to solve this. Chrysler used the ignition switch.

 

Now comes the fun part :lol:. On a relay it is easier to hold a relay in the "on" position than to pull it to the "on" position. The field relay, as I mentioned earlier, is there to turn the regulator and field on. In a car with an idiot light (no ammeter), the light has one contact connected to 12V ignition power, and the other contact connected to pin 4 of the regulator. When the ignition is turned on, some current flows through the bulb, and finds its way to ground anyway it can. It glows. One of those paths is through the field coil in the alternator. This makes a tiny amount of magnetism in the field coil, and it is enough to make the alternator try to charge a little when it starts turning.

 

The "R" terminal on the alternator is connected to the center of one of the three diode pairs in the alternator. This gives a dirty pulsing DC voltage. It is connected to pin 2. When the voltage gets high enough, it pulls the field relay down. It will stay there, because it is much easier to hold a relay down than to pull it. Now the battery is connected to the regulator and field. Normal operation begins.

 

Incidentally, now that the field relay is closed, and the system is charging, pin 4, which is connected to the idiot light, is hot. The other contact of the bulb is still connected to ignition power. Since both contacts of the bulb are hot now, there is no difference between the two, and the light goes out.

 

In the second diagram, on the right, they just turned the field relay (pin 2) on with ignition power and let pin 4 hang open. Nothing wrong with that.

 

The condenser is for radio noise. I don't know which terminal it connects to.

 

Good explication

I don't understand all....;)

So you confirm for good testing alternator 

-Disconnect alternator to car

_connect wire f to wire battery

-verify tension

 

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If you connect F wire to battery, alternator will charge as hard as it can with no regulation. Voltage at battery should go quite high. With regulator connected normally, regulator should automatically cut voltage back voltage on F wire so that it maintains approximately 14.7V at battery.

 

Regulator must always be grounded.

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4 hours ago, Bloo said:

If you connect F wire to battery, alternator will charge as hard as it can with no regulation. Voltage at battery should go quite high. With regulator connected normally, regulator should automatically cut voltage back voltage on F wire so that it maintains approximately 14.7V at battery.

 

Regulator must always be grounded.

Sorry 

I am a poor electric man

Questions 

-When you tell "f wire" it is the pin of alternator or the wire to regulator ?

The pin f is it an entry or an outer ??

- the pin battery of alternator

Is it an entry or outer ?

 

Sorry for my poor understand 

 

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I said that because you said:

11 hours ago, cquisuila said:

_connect wire f to wire battery

-verify tension

Putting 12v to "F" terminal on alternator (not the wire) makes the alternator charge as much as it possibly can. If you do this with the engine running you should see the voltage at the battery rise higher than normal. Do not leave it this way for very long. This is a common test called "full fielding" to see if an alternator is capable of charging. Since yours was like this:

On 5/25/2023 at 8:22 AM, cquisuila said:

when i fit first the tension was too high, around  17 v

we know your alternator can charge, and you probably do not need to do the "full fielding" test.

 

2 hours ago, cquisuila said:

The pin f is it an entry or an outer ??

- the pin battery of alternator

Is it an entry or outer ?

Pin F on regulator is an output, pin F on alternator is an entry.

 

The large post on the alternator is the output, and is connected always to the battery through a large wire.

 

Pin 3 on the regulator, marked Rouge/Battery in the diagram is an entry. A small wire from the battery (rouge) connects to it. This is used to power the regulator and alternator field when the system is on. Pin 3 is also used by the regulator to measure the battery voltage.

 

Pin 2 on regulator is an entry. Voltage applied to this terminal turns the field relay on. The field relay turns the regulator and alternator field coil on.

 

Edited by Bloo (see edit history)
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Thank you for this important and precise explication !

For test full fielding i have to disconnect the wire outer + on alternator and i have to put à + from my battery to f pin alternator.

Is it True ?

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A dirty DC pulsing voltage comes from there. It is separate from the output post, and there is only voltage present at "R" when the alternator is spinning. It is good enough to turn on the field relay. This is how the system turns itself on (and off).

 

The Riviera used ignition power to turn on the field relay, instead of "R".

 

Edited by Bloo (see edit history)
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36 minutes ago, Bloo said:

A dirty DC pulsing voltage comes from there. It is separate from the output post, and there is only voltage present at "R" when the alternator is spinning. It is good enough to turn on the field relay. This is how the system turns itself on (and off).

 

The Riviera used ignition power to turn on the field relay, instead of "R".

 

I don't understand anything 😄about it but it's still very well explained.👍

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  • 1 month later...
  • cquisuila changed the title to voltage regulator and charging system- riviera 1966

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