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1960 Buick gas tank leak-where?


Drakeule

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All:

 

I had a leak and dropped the tank to tighten the hose. I think I stopped the leak there, but it still is leaving a trail of raw gas when I drive. When I put it on the lift, the hose appears dry, but 

the seam has gas on it.

 

The guy I bought it from probably bought one of those "1960 Buick" gas tanks on Ebay; I say this because he told me he had to bend the filler neck to make it fit (like the guy says on his site.)

I think when they monkeyed with it, they opened up the seam somewhere. Hence the leak...

 

So, does anybody know of a source for an original tank, or does somebody have an old one that I can buy and have re done?

 

Thanks in advance,

Charlie Drake, Potomac, Md.

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Just wanted to put a period on this sentence. I drained the gas tank (again) and removed it. Not suprisingly, I found that several of the sender screws were loose, one installed cockeyed. Obviously, my leak source.

 

So, I decided to put it back correctly,and added Permatex 2 as an added sealing measure. When I went to install the screws, they wouldn't all go in correctly. I finally figured out that the holes in the &^%$^ Chinese fuel sender didn't quite line up with the tapped tank holes. Imagine that?

 

Of course, after drilling out the sender holes to get a better alignment, they tightened perfectly. 

 

BTW, that $75 sender had another sweet surprise in store for me: the float they use doesn't "float" like it should; it sinks slightly and gives you an approximately half full reading with a full tank(20 gal.)

 

Just thought you all would like to know....

 

CD

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On 2/13/2024 at 6:17 PM, Drakeule said:

Just wanted to put a period on this sentence. I drained the gas tank (again) and removed it. Not suprisingly, I found that several of the sender screws were loose, one installed cockeyed. Obviously, my leak source.

 

So, I decided to put it back correctly,and added Permatex 2 as an added sealing measure. When I went to install the screws, they wouldn't all go in correctly. I finally figured out that the holes in the &^%$^ Chinese fuel sender didn't quite line up with the tapped tank holes. Imagine that?

 

Of course, after drilling out the sender holes to get a better alignment, they tightened perfectly. 

 

BTW, that $75 sender had another sweet surprise in store for me: the float they use doesn't "float" like it should; it sinks slightly and gives you an approximately half full reading with a full tank(20 gal.)

 

Just thought you all would like to know....

 

CD

I had the same experience with the float on two different cars.  The unit was ok but we got some other floats for a few bucks to change out and the sending unit worked fine.  The “cost”” was doing push-ups with removing and re-installing the tank a few times until it was right.  Ah, those off-shore parts we sometimes have to get!

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  • 2 months later...
On 2/13/2024 at 6:17 PM, Drakeule said:

Just wanted to put a period on this sentence. I drained the gas tank (again) and removed it. Not suprisingly, I found that several of the sender screws were loose, one installed cockeyed. Obviously, my leak source.

 

So, I decided to put it back correctly,and added Permatex 2 as an added sealing measure. When I went to install the screws, they wouldn't all go in correctly. I finally figured out that the holes in the &^%$^ Chinese fuel sender didn't quite line up with the tapped tank holes. Imagine that?

 

Of course, after drilling out the sender holes to get a better alignment, they tightened perfectly. 

 

BTW, that $75 sender had another sweet surprise in store for me: the float they use doesn't "float" like it should; it sinks slightly and gives you an approximately half full reading with a full tank(20 gal.)

 

Just thought you all would like to know....

 

CD

Same here. I bought the same unit and overfilling the tank was such a joy until I found out the gauge read low. I plan to repair my original unit and put it back in. 

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9 hours ago, PopsBuick said:

the holes in the &^%$^ Chinese fuel sender didn't quite line up with the tapped tank holes. Imagine that?

 

I am imagining. The Chinese unit of measurement is based on the diameter of the Earth. That Buick sender was measured based on the length of a long dead king';s foot. The level of accuracy may have been foreign to them.

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BTW; it appears that there is a decent (i.e., has a hollow float) sender available for '61-64 Buicks on Ebay. Anybody know if this would fit a '60 gas tank?

 

Asking for an adversary (ha ha!)

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11 hours ago, Drakeule said:

BTW; it appears that there is a decent (i.e., has a hollow float) sender available for '61-64 Buicks on Ebay. Anybody know if this would fit a '60 gas tank?

I can't answer your question, however, if it were my car I'd be willing to buy it with the intention of using the components to rebuild the '60 core.

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On 4/22/2024 at 11:25 PM, PopsBuick said:

Same here. I bought the same unit and overfilling the tank was such a joy until I found out the gauge read low. I plan to repair my original unit and put it back in. 

Very often one adjusts the float on the new unit to adapt to your tank. Adjusting the float may mean just bending the arm it is on to meet your "drop" range. 

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  • 2 weeks later...

All:

 

I took JohnD's advice and adjusted (i.e., bent) the fuel sender arm; it now appears to read more accurately. However, it still seems to read a bit low (4 gal vs. 6 gal "actual".)

I put that last in quotes, as I am not sure exactly how much gas is presently in the tank; when I emptied it, I found that there were still about 2 gals. left (I couldn't get the last bit out.)

 

Now, I know I should have measured more accurately upon putting the gas back in....so, as to the tank currently available on Ebay (which the previous owner installed) what is -or should be-the capacity?

 

If it is truly 20.0 gal., then I am indeed still reading low (by about 2 gal., I estimate.) I guess the best thing to do is redrain the tank to absolute empty (I'll need a better siphon than just a gravity flow version.) This should let me know the exact amount.

 

If, (upon refilling to an exact amount) it is still not accurate, I've hit upon the idea that I can add just a small resistor (maybe 4-6 ohms) in series. this may adjust to a more accurate reading. I've already tried this and it indeed affects the gauge, moving it to a fuller reading. Of course, this would be assuming that the gauge is reading in a linear manner....

 

Any input appreciated.

CD

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A couple of years ago we replaced the sending unit on our ‘65 Wildcat.  I bench tested the ohm reading on the float arm before installation.  It is a 90 ohm unit. At one extreme it read 90 ohms, the other extreme 0 ohm and 45 ohms at mid range.  Just what I wanted to see!  When I installed the unit and carefully measured the fuel I added to the tank, I found it consistently read about 1/8 lower than it should based on the amount of fuel I added to the tank (it has a 25 gallon tank).  So 12.5 gallons (actually 1/2 full) read about 3/8 full.  If the gauge read 3/4 full it actually had 7/8 of a tank - about 22 gallons.  My factory service manual indicated that the gauge/sender was intentionally engineered to show less fuel than is actually in the tank - sort of a “fudge” factor to help procrastinating drivers from running out of gas?  In my case the 1/8 of a tank variance is about 3 gallons.   Since I know the discrepancy I’m fine living with it and decided not to attempt recalibrating it.

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Chances are one would never let it run that low anyway. Push it off the roadway by yourself one time and it will never get much below a half tank again..at least that was my experience.  😄

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I had a '70 Chrysler Newport winter-rat with a bad fuel sender.  I ran out of gas one night in the middle of a snow storm.  I installed a new sender the following week!  ;)

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