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heat exhaust valve


sherwood3333

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Remove the header pipe from the exhaust manifold.  Apply Map Gas ( The yellow can not the blue propane can ) to the exposed valve body and circulate the heat on the shaft and flapper.  Get it reddish hot then let it cool.  Apply your flavor or breaker juice to the surrounding area.  Then come back the next day and repeat the heating process.  On the second heating, have a pliers handy and a screw driver.  Gently begin to apply leverage to the inside flapper valve and note any movement and begin working it slightly back and forth.  Then let it cool and then apply Marvel Mystery Oil in a spray bottle and drench the entire inside and outside area.  Pay attention to the coil spring.  Do not attempt to move the spring or stop with your tool or fingers just get the MMO applied on to the spring and mechanism as well as the flapper shaft and the other outside end of the shaft.  Then let it sit for 3 or 4 days.  Come back and repeat the heat process.  By this time the flapper will move more freely. Do not force, pry or in any way cause undue force on anything,  What will happen each time, you will notice the flapper will move more and more each time you repeat this process until you have total free movement. 

 

This has been the only way we have been able to free a stuck flapper while not destroying the spring or shaft/flapper assembly. Be patient as it will free itself.  Then when you get complete movement, apply MMO every day with a spray bottle for a week or so.  

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What year car?  Pictures?

Actually you don't need it anyway unless regularly driving in cold weather with the same low volatile fuel that was available when the car way contemporary.  Todays' winter gas is plenty volatile.  When you do get to it rip it out!

Willie

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ok thanks, but I still want to know if I can remove valve and how by not having to remove the exhaust manifold

…. just wanted to tell you how to make the valve functional once again so you would not have to remove the manifold….. If you remove the valve and shaft you will have to plug the holes in the flange and that would be a very tight maneuver at best so removing the manifold would be the best bet. - Guess your on your own from here.  Let us know what you decide to do.

Edited by buick man (see edit history)
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