Jump to content

Gary W

Members
  • Posts

    1,060
  • Joined

  • Last visited

  • Days Won

    14

Posts posted by Gary W

  1. Friday October 19, 2018:  Installation of Seats:   Part Two:  Front Seat

     

     

    Onto the front seat:

     

     

    DSC_2598.thumb.jpg.eabddcd369d956f0202349cf9e9628f6.jpg

    With one of us on each side, we held the seat frame forward, dropped the rear into the slide channels under there and slid it into position.

    Then the metal side retainers can be installed to clip the front slide channels and lock the seat down.

     

     

    DSC_2592.thumb.jpg.cceeb9da98c90ecf1999db7967412f76.jpg

    There are well placed holes in the wood frame so you can access these bolts.

     

     

    DSC_2603.thumb.jpg.8b6a84c41d7d898bb8d6a4c5c3a5ce10.jpg

    Then with a single screw, the outer hinges attach to the seat frame.

     

     

    DSC_2602.thumb.jpg.83d39519941c53a0eef4b20c86140caa.jpg

    Line up the middle hinge arms and run the single bolt through.

     

     

    DSC_2611.thumb.jpg.3d8d32da49d028a996270c0920cfad88.jpg

    I will get better photos once the weather clears, but I'm pretty happy with the result.

     

     

    DSC_0240.thumb.jpg.593e30855abeb385c583b5881372fa48.jpg

    September, 2017...  1 month away from getting his driver's license.

     

     

    DSC_2605.thumb.jpg.390a5b4c74bad2601a697417d0b2d93a.jpg

    Ready for it's maiden voyage!  

     

     

    The interior is not fully complete yet.  I still have to:

    Attach the welt to the front window garnish moldings, and install the garnish moldings. (I'm waiting for the welting still)

    Install the front door arm rests / door pulls

    Install the rear shade

    Install the robe rails, which are fabric ropes behind the front seats.

    Install the trim around the base of the front seat.

    I want to either make or find floor mats.  I can see this light camel carpet getting very dirty, very quickly.

     

     

    Gary

     

    • Like 4
  2. Friday October 19, 2018:  Installation of Seats:   Part One:  Rear Seat

     

    UPS delivered the upholstered seats from LeBaron Bonney at 4:00.  My son and I spent about an hour getting them installed. 

    Actually, after restoring every little bit of this car, the seats kinda "drop right in".

    We were able to take her out for a little ride around the block.  Put about 5 miles on the odometer.  

    But the sky was getting dark and cloudy and rain was only minutes away, so back in the garage she went.

     

     

    First four photos are from LeBaron Bonney.  Scott Holbrook sent me these from their upholstery shop when the front seat cushion was done:

     

     

    IMG_8472.thumb.JPG.0a18528ec8c2eaf744422ecf2c8c759d.JPG

    This is the new fabric that coordinates with the panel fabric.

     

     

    IMG_8473.thumb.JPG.4dfaaae654dfca0f3b41cc51c72ead5d.JPG

    Couple of shots of their workmanship.

     

     

    IMG_8474.thumb.JPG.df2e9e674b9752edf19aaadf85406178.JPG

    Drivers side

     

     

    IMG_8475.thumb.JPG.41c715065788478c40fbd3d55ac3f8dc.JPG

    Passengers side.

     

     

    DSC_2546.thumb.jpg.dd38426d69c7e3e6583ec686f7f4a440.jpg

    4:00.  The long-awaited shipment finally arrives!

     

     

    DSC_2550.thumb.jpg.97630781009586cf633c74f91396f767.jpg

    Step 1:  Push the beast out of the garage so we had space to open the doors get the cushions in.

     

     

    DSC_2554.thumb.jpg.9517c44fd5b02c44d42ea4eb4a9771a6.jpg

    The rear quarter, drivers side.  The heavy Dynaliner that goes around the trunk opening had to come off.

     It prevented the rear seat from fully seating against the package tray and made it quite impossible to run the screws in from the trunk.

     

     

    DSC_2555.thumb.jpg.ca56ce57b9e5de038a42ed48f0629951.jpg

    Front compartment.  The only thing that had to be removed was that steel plate that holds the front seat bottom in place.

     

     

    DSC_2561.thumb.jpg.ff5d7f08de30d916045a8e50a93140b0.jpg

    Unboxed and ready to go!

     

     

    DSC_2567.thumb.jpg.3eae172353024e8283d60fb28f595422.jpg

    I first crawled under the car and pushed an awl through the Dynaliner so we could locate the mounting holes.

    My son was inside with the sheetrock knife marking the openings.

     

     

    DSC_2572.thumb.jpg.72887f1b5ec74979e6d71f6747d0b2f3.jpg

    We cut the opening large enough for the metal tabs to fit in.

     

     

    DSC_2574.thumb.jpg.90b0f9c48a155c64cc68a1ce5e6d8a2b.jpg

    While I was under, he was inside making the cuts.

     

     

    DSC_2576.thumb.jpg.b4bb3ab72a25406043ac053904802cc3.jpg

    Heave the back cushion up and over the mounting holes, a couple well placed shoves.....

     

     

    DSC_2584.thumb.jpg.6f21abfc0be86f9f97f105fbc9799fc5.jpg

    And we had it positioned.  Tighten up the mounting bolts inside, run three screws through the trunk to secure the back and this cushion is done.

     

     

    DSC_2586.thumb.jpg.8355c90f3a882c2e5adf2fbe916002ac.jpg

    The lower cushion simple drops in place.  And I have my first passenger!!

     

     

    Front seat next....

    • Like 3
  3. Hi Matt;

    Great to see you back on it!

    Restoration Supply is a wonderful source for this kind of stuff.  

    They have "threaded rivets" that I used when I did my Model "T" a few years back.  It made for a very nice easy install, the finish look was superb, and in the future things can be removed hassle-free.   Just an idea.......not that you'll be taking the hood hinges off anytime soon!

     

    Keep up the great work!

    Gary

    • Like 2
  4. Hi Neill;

     

    You should try Dave Tachney first.  Give  him a call and see what inventory he has.  I had one frame that was good, but the passenger side was in pieces.  It took a lot of epoxy, wood glue, duct tape and some wood strips to create enough support to get it back in restorable shape.  

     

    Your Model 47 is a four-door "plain back" sedan.  My Model 48 is a two-door model.  I wonder if the size of the single door vs the size of your doors changes the size of the rear armrest, or are they fairly standard along the different models?  My part # A-99001 was molded into the driver's side.  My passenger's side armrest was damaged right at that spot where the part number is molded in.  I'm sure if you can find one, it can be easily trimmed to work in your car.  They seem like they are made from some sort of pressed cardboard??  or something along those lines.

     

    Page18_JPG.thumb.jpg.ad1d498342bbbb087098926067e59806.jpg

    Here's your Model 47.  I notice the rear door hinges are over the rear fender a bit.  I think that will change the size of the armrests.

    If you can zoom in on the drawn inset photo from this page of the brochure, that armrest is shaped completely different that mine.

     

     

    1022052004_ScreenShot2018-10-14at6_50_03PM.thumb.png.11eecfca59fd824e0b554a89e87b295d.png

    This interior photo of your back seat shows your arm rests are differently shaped than mine.  

    I don't see ash receivers in these either.

     

     

    Page20_JPG.thumb.jpg.64ae27e890a0d60cf82ed6cbea9c662c.jpg

    My Model 48 has a lot of room between the door and the rear fender.  

    I don't know if that changes the size of the rear seat upholstery panels and armrests?

     

     

    s-l1600.jpg.e561a65381aa4a6b0736c92f2d923aac.jpg

    This photo of a Model 48.  Here you can see the difference in the shape.

     

     

    DSC_4002.thumb.jpg.f4bae03fcd3c0e418d76cc3a387e05eb.jpg.7b7ea9bb4dba7f57e5de930c95187c13.jpg

    After cleaning up 80 years of crud, this is what I had left to work with.

     

    DSC_4037.thumb.jpg.b21e65f939a0c8cc5d7609a506cdc236.jpg.22823dc165bc148c524319100b8ec07e.jpg

    I finally ended up using epoxy to hold all the seams together.

     

     

    DSC_4034.thumb.jpg.7b292bcb3f592e1d5a4783f7b4892dff.jpg.13a37ea894c64a2eb8e7e3ed60cf006a.jpg

    Ready to be reupholstered.

     

     

    I'm so glad to hear my work is helping you out!

    Good Luck with your restoration!

     

    Here's the "Armrest Build" from March:

     

     

    Gary

  5. Thank you for the kind words! 

     

    I really appreciate the support and I am so happy that my work is being followed by so many fellow enthusiasts!

    I have to admit, I was nervous about tackling the interior.  The most valuable installation tool, the thing that helped the most, was meticulous notes and photographs as I removed the interior from the car.  Especially those rear panels that attach to the armrests.  I studied them over and over and developed a plan to do the install.  I actually wrote my notes directly on the panels as I removed them and it helped immensely.

     

    I really wish these kits had some sort of instructions, even a simple step-by-step  "guide" so you kinda know what to do first....  But I'm sure there are as many opinions and techniques out there as there are  installers.  Everyone has their own "tricks of the trade", their own "order of operations"  and maybe that's why they don't include hard and fast instructions?  All I hope is that by detailing the way I did it, someone else out there can see the steps I took, the materials I used and maybe will decide to tackle their own interior job.  And most likely will come up with a better way to do the job!

     

    All in all, I am very satisfied with the quality, fit and finish of the LeBaron kit.  A few spots needed trimming, but overall a very nice kit.  I think the key is take your time, measure, measure and then measure before cutting anything.  

     

     

    DSC_1060.thumb.JPG.ecfae09bc9ea03c26041197e36e94a52.JPG

    My notes, numbered right on the panels before I took them all apart.

    • Like 2
  6. Wednesday October 10, 2018:  Pulling fabric over the brads

     

    The forward edge of the rear panels attaches to the nailer strip using a bunch of fine wire brads. 

    I used a slight variation of Ted's technique displayed above.... and it worked very well!

    Thank you!

     

     

    DSC_2408.thumb.jpg.9d31e9449893dfb0b0dc892bab798b88.jpg

    Here you can see where the material is kind of "dimpled" at that lower area where I just pushed the brad through.

     

     

    DSC_2409.thumb.jpg.60f0ddbb1e10c36dc723d2eca85a67ba.jpg

    Another close up view of the "dimple" it creates.

     

     

    DSC_2414.thumb.jpg.80e849c447ff5341a9fe8c6291cd31ba.jpg

    I'm using a retired dental tool like the "ice pick" Ted detailed above.

     

     

    DSC_2415.thumb.jpg.21a74a904c59dd2f439d514e1850c588.jpg

    Going in parallel to the fabric, but not grabbing the foam board underneath, I was able to turn the handle, lifting the tine and freeing the material from the head of the brad.

     

     

    DSC_2417.thumb.jpg.acef27db8e225e4e4629a742d5a92331.jpg

    Look at that!  Presto-magico!  Thanks again!

     

     

    Gary

     

     

     

    • Like 7
  7. Sunday October 7, 2018:  Front pillar windlace retainers, windshield garnish molding, rearview mirror, defrosters  (Part 2)

     

     

    DSC_2314.thumb.jpg.2ce98ef1f4da426f006e66737da662ad.jpg

    Here's the dash now with the defroster deflectors installed.  It really looks beautiful!

     

     

    DSC_2306.thumb.jpg.d215c7360b5ae911b6bae4201aab8e1f.jpg

    You can see the rearview mirror and the windlace retainers installed.

    I need longer defroster hoses now that I've installed a radio.

     

     

    DSC_2374.thumb.jpg.ce2d95098cdbb108b119cf709330fe0b.jpg

    This resizing really makes all the photos look so fuzzy...  Sorry about that.

     

    Question:  I have all the lower screws and the two that go up the sides of the windshield garnish molding.

    I cannot for the life of me find where the upper screws go in!

     

     

    DSC_0306.thumb.jpg.dbfe3869ec16c8769ffb5b6e78bcd408.jpg

    Here's a photo of the front when I took the glass out.  It looks like the garnish screws made an imprint between the windshield rubber and the frame.

    They aren't really in anything....  This can't be correct..... correct?

     

     

    Thanks for following along!!

     

    Gary

    • Like 1
  8. Sunday October 7, 2018:  Front pillar windlace retainers, windshield garnish molding, rearview mirror, defrosters

     

    I finished last night getting the last of the panels installed.  Today I turned my attention to the front of the car

     

     

     

    DSC_0255.thumb.jpg.335f2a2d0280b03231f3d034c0a9ab08.jpg

    Flashback to November 3, 2016...  Ready to drive her home.  

    The focus is the windshield pillar and the windlace retainer sandwiched between the windshield garnish molding and the front door garnish molding.

     

     

    DSC_0208.thumb.jpg.34814a78d0bc3578bdc3f44ce4b2de29.jpg

    January, 2017:  documenting the removal of the windlace retainer, 

     

     

    DSC_0209.thumb.jpg.2379507af71e294d7f5bfbf0d9babadc.jpg

    Peeling back the fabric reveals a steel retainer, held in by three serrated nails.  Notice how nice the fabric is tucked around the steel part.

     

     

    DSC_0216.thumb.jpg.4320e93064bbd050ff9442fc9ee0a12d.jpg

    And now out, I can see where the laces were cut, how they all fit...

     

     

    DSC_2158.thumb.jpg.438a2172ef0bc8622f7becb56bb97a4e.jpg

    I wire wheeled these, primed them and painted them in the Summer.  My marks are on there from when I removed them from the car.

    The single hash mark denotes "drivers front", the arrow points "up", always marked on the side that sits to the car so they don't show.

    Quick little dremel trick that saves tons of time a year later!

     

     

    DSC_2157.thumb.jpg.a642328c6c691001e999fdec5147188c.jpg

    Extra headliner fabric up top, the original fabric just under, the metal retainers and the nails, still bagged and tagged.

     

     

    DSC_2162.thumb.jpg.9f5de287d384f6a7a6c3f23aa006e7b8.jpg

    Mark where the nails go through.  

     

     

    DSC_2204.thumb.jpg.be0cec08195d606b118b6cfc6e59b98a.jpg

    Punch the holes out.  This way the nail (I ended up using screws) won't pull your fabric on the way in.

     

     

    DSC_2205.thumb.jpg.4273e635c12e76faa7a517ea2f047d8d.jpg

    Temporarily, I used duct tape to keep the fabric in position while I went out to the car.

     

     

    DSC_2216.thumb.jpg.cee466e9fad33f50c03325ac4edb17a2.jpg

    Pull back the windlace just enough to find the body mounting holes.  Mark them with blue tape because you cannot find them when you are juggling all the material...

     

     

     

    DSC_2219.thumb.jpg.817252e0ea43725facc7cfee8b1e6fe0.jpg

    Align the metal retainer, punch through the holes in the fabric, carry the punch through the windlace and any other fabric in there.

    I used #10 SS slotted screws and they fit perfectly and the retainer tightened up nicely.

    Once tight, remove the duct tape, flap the material over the windlace

     

     

    DSC_2228.thumb.jpg.e81bc24582b1d492afd9312ca7ac6fad.jpg

    And I tucked it under the rubber windshield seal to finish the install.

     

     

    DSC_2250.thumb.jpg.635c231e03decee5887e7c1e08c4d42d.jpg

    With the windlace retainers installed, it was time to install the windshield garnish molding.

    The service manual states to replace the center division after the garnish is installed, so I had to remove it first.

    I taped the outside center division to the glass so the center piece wouldn't fall off and scratch the hood.

    Then it's just four screws and the center division comes off with the rubber under it.

     

     

    DSC_2256.thumb.jpg.53b5ba19daed15bcbc14db8c1f0ccb4b.jpg

    Protect, protect, protect that beautiful woodgrain.  I really didn't know how this was going to go.

     

     

    DSC_2266.thumb.jpg.3d2101f4e5510b7855ad88f06a4e4b5d.jpg

    My son and I had a little slow go for a bit, but we were able to get it in.  Notice, no screws yet.

    Still trying to line up the top where the rearview mirror attaches.

     

     

    DSC_2283.thumb.jpg.495480b0d99f721bfd112db2ad6e35bb.jpg

    I did get all the lower screws in place, then replaced the center division, and attached the rearview mirror.

    Then I needed help again to install the defroster deflectors.  What a pain with all the wires, glove box, radio!!!

    Much easier coming out!

     

     

    Part (2) next

     

     

     

    • Like 4
  9. Saturday October 6, 2018:  Passenger Rear Quarter Interior Panels  

    Part 2 of 2  

     

     

    DSC_2059.thumb.jpg.6b4db43753843e7a7b066b64319caa5c.jpg

    Continue tucking the fabric under the pillar panel

     

     

    DSC_2061.thumb.jpg.9b8171f199ca23934a2fe65b6de13874.jpg

    And the pillar panel is nice and secure.  The seams line up very nice if you take your time and trim the cardboard carefully.

     

     

    DSC_2062.thumb.jpg.4995c2ab216a700dd45d578ef0986d36.jpg

    I figured this seam is always visible so I wanted to be sure it really looked nice.

     

     

    DSC_2063.thumb.jpg.22b4a94d8be7720bbb5397aca2ff0c81.jpg

    Now for the upper panel with the attached headliner welt.

     

     

    DSC_2064.thumb.jpg.eb4d1c09363575bfde9361c8532bc217.jpg

    Like yesterday, I started by marking out the roof tack strip with blue tape as a guide when I'm stapling.

     

     

    DSC_2066.thumb.jpg.fd7300ed701b12920f648e13ef1d3a0d.jpg

    Again... I start right at the most visible seam where the pillar panel meets the upper panel.  

     

     

    DSC_2083.thumb.jpg.d03e6310775fadfedc06ac233eb59629.jpg

    Working backward to secure the panel over the window, and then forward to secure the welting to the headliner, the panel is in.

     

     

    DSC_2089.thumb.jpg.2df5ae9ef6157cc8079a94919db8dafb.jpg

    I made the releasing incisions with the panel in the car because I found it easier to know exactly where the window opening is.

    Nothing can intrude on the window opening or you won't get your garnish molding in there.

    Once the cuts are made, go around and tuck the fabric up under the panel.

     

     

    DSC_2098.thumb.jpg.c75709e62650b7afd3a04bb80851c361.jpg

    Once tucked in, the panel looks so much neater.

     

     

    DSC_2103.thumb.jpg.633c5b291a6fb740861fc575e312083c.jpg

    Install the rubber bumpers in the garnish molding.

     

     

    DSC_2108.thumb.jpg.d3accebf297ebe861410351ca4843b79.jpg

    Remove all four window channel felt retaining screws so the garnish molding will slide in.

    You need to push up hard, then the lower will jump over the steel frame and snap in place.

    Carefully find the channel holes, the garnish holes and the body holes and replace the four screws.

     

     

    DSC_2128.thumb.jpg.3aa20951c212b2d89e325b8afc7f207a.jpg

    Window riser knob installed and the panels are in!!!

     

    As I said before, these kits come with NO instructions at all.  I hope by detailing the procedures in a step-by-step fashion it will help someone out.

    Of course, this is how I did it.  I'm sure a professional installer knows the many tricks to the trade, but I hope I can give someone the confidence to tackle this job.

     

     

     

    Tomorrow I want to install the front pillar windlace retainers, the front windshield garnish molding, the rearview mirror and hopefully the defroster vents.

    It's my mother-in-law's 80th........  what to do, what to do.....

     

    I can't install the front door garnish moldings yet until LBB sends the welting at 65" length.  The ones they sent are about 6" short.

     

    Have a great night out there!

    Gary

    • Like 5
  10. Saturday October 6, 2018:  Passenger Rear Quarter Interior Panels  

    Part 1 of 2  

     

    Today between soccer games and running to the airport, I managed to get the left, rear panels installed:

     

     

     

    DSC_1979.thumb.jpg.f444b9e33155109d48b9da6e38f2d899.jpg

    Again, started with the armrest.  It had to be reupholstered in the new seat fabric that I'm getting.

     

     

    DSC_1994.thumb.jpg.2fb7330528713e9ac182ce16ddcd85b8.jpg

    I had to use a strip of wood to help support the staples, but I got it all done.

     

     

    DSC_1987.thumb.jpg.8361cf169ef61a2d552d83a798137296.jpg

    I always test the panel ON ITS OWN without the armrest to be sure the mounting holes align, the surfaces align.

     

     

    DSC_1991.thumb.jpg.0e5a318db35e8a2d97e4c457d948c61e.jpg

    Just like the other side, I had to cut a hole for the fourth mounting tab in the body.  This panel is only cut with three for some reason.

     

     

    DSC_1998.thumb.jpg.4cb1bfcb9999d9cf7b856bb641b903ee.jpg

    Again, but this time I test fit the panel WITH the armrest, again to make any final trim adjustments down by the floor... to get it all fitting nicely.

     

     

    DSC_2010.thumb.jpg.4932a519480cbc3194fabe0db489c2ce.jpg

    Align and throw the fabric over the armrest so you can staple the panel to the armrest flange and secure them together.

     

     

    DSC_2012.thumb.jpg.134acb9cd886a8b2e69e0531c80f2b41.jpg

    Now that these are secured as one unit, I make the perimeter cuts to pull the fabric around the panel.

     

     

    DSC_2014.thumb.jpg.5383f0aef69fbf90683511a4333e1cfd.jpg

    I go all around, testing and testing before cutting too close to the panel.  You don't want the cut to show.

     

     

    DSC_2018.thumb.jpg.93ac5055e54180b61aca831933186ba9.jpg

    On the back side, I sprayed a border of headliner adhesive.  Let is set 5 minutes.

     

     

    DSC_2022.thumb.jpg.db028107a651e165fac0ee3be923e3fd.jpg

    Once tacky, I started pulling the fabric tight and wrapped it around the perimeter of the panel.

     

     

    DSC_2024.thumb.jpg.3fd86d09995a46513d7a801d3c070fec.jpg

    Back in the car, hooked on all the body hooks and aligned with the door windlace, I made the cut to expose the window riser handle.

     

     

    DSC_2027.thumb.jpg.07913d1626350887cfbda3c42232ea8e.jpg

    Then I bought over the pillar panel.  I did this part FIRST yesterday because that side has a dome light and I wanted the holes to line up correctly.

    Today, I set the bottom panel in first, then this pillar.  Here, I'm getting the forward edge tight to the windlace and measuring against the lower panel and the window opening.

     

     

    DSC_2030.thumb.jpg.b7c4c4c10eab49a07af0e96aecda4923.jpg

    After trimming the cardboard, I went back to the car for a final check.  Looks good.

     

     

    DSC_2036.thumb.jpg.96e963eaee158a4e10279edab0d21339.jpg

    I made all the perimeter releasing cuts first using Ted's "rounded pizza slice" technique.  

    Then, like yesterday, I sprayed the headliner adhesive around the perimeter on the side that will stick to the car.

     

     

    DSC_2050.thumb.jpg.551d3b9d0e420d4b3d4be513caf963c2.jpg

    Flap the fabric over and staple the leading edge through the windlace to secure the forward edge.

     

     

    DSC_2053.thumb.jpg.82d452951b7f2fdd8d59c94703e6ad0c.jpg

    A little pressure and you can pull the lower panel away just enough to start pushing the fabric under the pillar panel.

    I used the thin, plastic tool and started smoothing the fabric under the panel.  The adhesive is under there to hold it secure.

     

     

    Part two next....

     

    • Like 3
  11. 9 hours ago, 39BuickEight said:

    Do any of your handles have springs behind them?

     

     

    Only the window riser handle had a spring behind it.  The vent and the door handle did not.

     

    7 hours ago, MCHinson said:

    but I don't think that the handle should rub the door panel. 

     

    I agree with you.  I don't think it should be rubbing, but the panels lay nice and flat over the door so...  don't know.....

     

     

    For all you '37 owners...  Question:

    Does your front door garnish molding have a welting attached to it?  The car had one when I took it apart, but did not have the fabric piece and I 'm wondering if the previous installer opted to not use the fabric, but place a welt around the front, top and rear of the garnish?  There was no welt attached to the rear garnish moldings, just the front two. Curious.

    Thanks

     

    DSC_0191.thumb.jpg.a2adc7c0960a967d65c0bfc0a5238a70.jpg

    As I was removing the interior in January, 2017:  Notice the welting around the forward edge of the door garnish molding.

     

     

    DSC_0410.thumb.jpg.688dc1b14ecb2af875723fb9ce56a26c.jpg

    Garnish moldings out and on the bench.  This welt was glued to the inside.

     

     

    DSC_0397.thumb.jpg.030e434218a5a82736ce1fc767c3324f.jpg

    Just another view of how it was applied.

     

    I'm assuming this is correct being that LBB did send two strips of material that I assume is for this.  

    Both are 6" short, but I don't know where else they would be used.

  12. Friday October 5, 2018:  Interior Part 4

     

    DSC_1950.thumb.jpg.58c1aa335bbc91525e52f155c75d8258.jpg

    With the pillar panel and the lower panel / armrest installed, it was time to install the upper panel with the headliner welting.

    I taped along the headliner where the tack strip is located so I could shoot the staples without ripping the headliner or missing entirely!

    Then I tried the panel in, made the releasing incisions where necessary and took my time aligning everything so the seams look good.

     

     

     

    DSC_1949.thumb.jpg.9812170764b3a7d8e0d1b771399c5602.jpg

    These air guns are just great.  I was using Duo-Fast 9/16" staples to go through the welt, the panel, the headliner and into the tack strip.

     

     

    DSC_1951.thumb.jpg.bc8a56c7b0859e4474008857a20060f0.jpg

    I worked nice and slow, being sure the welt laid in nice and straight without any weird ups and downs.  

    Then I tucked in the fabric just like the pillar panel to give it a nice smooth finish.

     

    Remove all four screws holding your window felt channel to install the garnish molding.  It slides between the two.

     

    At this point, I pushed the garnish molding into place.  Watch your fingers when that thing grabs the lower sill!

     

     

     

    DSC_1954.thumb.jpg.3d863428c3d3d7058e2ecea2eadd7fa8.jpg

    The garnish is in, now you have to find your holes that hold the felt channel in place.

    Using a punch, I went through the felt, the garnish molding and into the screw hole in the car.

     

     

    DSC_1972.thumb.jpg.935bdd77a61102b8ff69911891ea4cfe.jpg

    Here is the rear quarter panels.  I'm very satisfied with the seams, the fit and finish.  

    The garnish molding looks great against the new fabric.

    You see I also installed the window riser handle.

     

     

    DSC_1969.thumb.jpg.c75914fa50f045995b70e3903c63f4d6.jpg

    So here's the passenger side as of tonight.

     

    Going forward, I have to install the welt around the front window garnish molding, and install the garnish molding.

    Then, up front there is a metal piece that gets covered with headliner material

    Then the windshield garnish.  So, still a job ahead.

     

    Have a great night!

     

    Gary

     

     

     

    • Like 7
  13. Friday October 5, 2018:  Interior Part 3:  Passenger's side rear quarter panel installation

     

     

    DSC_1897.thumb.jpg.ead8a77be78aa5c81f6673adb5b6ba5e.jpg

    The Model 48 has a dome light switch on the passenger's side pillar.  I figured this should line up properly so it was the first piece I installed.

     

     

    DSC_1898.thumb.jpg.86c06557453091656d25d8615df162ae.jpg

    I gave the fabric a little tug, and marked the dome lamp mounting plate screw holes and the opening for the switch and wires to come through.

     

     

    DSC_1899.thumb.jpg.a586e79bb781a55e34909a6c1757e593.jpg

    Now I have marks to punch the holes open.

     

     

    DSC_1901.thumb.jpg.14ff3ec6c584b5777463980486c9652b.jpg

    On the bench, I used a small punch for the holes, and a larger punch to create the switch opening.

     

     

    DSC_1905.thumb.jpg.056ba911113eebf9bc6db2b6c58108cb.jpg

    Ready to go.

     

     

    DSC_1919.thumb.jpg.a123f832fe4994c68331e0d2b074a460.jpg

    I had to replace my original dome switch as it does not work any more.  I may open it up later and restore it, but for now, this works.

    Check to make sure your switch fits through the pre-punched hole in the cardboard first.  Mine didn't and it made for a little stress.

     

     

    DSC_1910.thumb.jpg.cf96c515006150cccddb329e3fdb8ad3.jpg

    I ran two screws through the upholstery panel into the dome light switch mounting holes to be sure it's all aligned properly.

    Then, I carefully trimmed the panels where they meet at that angle until they fit nice and flush together.

    Next, I trimmed a little cardboard away from the window opening so the garnish molding will fit without too much fuss.

     

    After carefully trimming the cardboard, I again test fitted everything with the screw holding the pillar panel in place.

    Once satisfied, it was time to move on to the installation.

     

     

    DSC_1925.thumb.jpg.06bf8bcacbfd6c488a1e9d2b0f6a6d6f.jpg

    I sprayed a little Permatex Headliner Adhesive to the perimeter of the cardboard that will be in contact with the metal in the car.

    This is the back side of the panel.

    Let it tack up for 5 minutes.

     

     

    DSC_1927.thumb.jpg.24fa1cdd93b4becb48b2dfbfff8e31a3.jpg

    Now into the car, I again installed the screws to align everything.  

    I cut several releasing incisions and used the "rounded pie" slice technique Ted showed me in a previous post.

    The fabric with the black dots are the ones I had to push in first to get a good finish on the corners.  So I marked them when it was out of the car.

     

     

    DSC_1930.thumb.jpg.ce16b76f939fe663585ff82add0de16e.jpg

    Flapping the fabric back to expose the cardboard, I ran a series of staples into the tack strip to secure the forward edge and the windlace.

     

     

    DSC_1934.thumb.jpg.e27b9d8e3eeccacc9a1756e8f42486c4.jpg

    Using a very thin plastic tool, I gently pushed the material up and under the panel.  This is why I sprayed the headliner adhesive under there first.

    Now the fabric will stay nice and tight, and it was easy to let it lay nice and smooth.

     

     

     

    DSC_1945.thumb.jpg.03167bda11f2a825894eb45cfeef34ad.jpg

    Dome lamp switch plate installed and the panel is lined up to the windlace and the window opening nicely.

     

     

    DSC_1948.thumb.jpg.d9e609cfe2aed786a7610805eb9c305a.jpg

    Next, I installed the lower panel / armrest.  I first tacked all that fabric all around the perimeter, again using the rounded slice technique.

    Being I already pre-fit the panels, the seam aligned very very nice for me.  This panel hangs onto four hooks in the side of the car, and the armrest has two hooks to hold it.

    Along the front edge (against the windlace) I tacked in a series of tiny brads, and pulled the fabric over the heads.

     

     

     

    Next...  Part (4)

     

    • Like 5
  14. Friday October 5, 2018:  Interior part 2:  Finishing the drivers door

     

     

    DSC_1865.thumb.jpg.3d686f6a0995557c0e58df7cc62b5b3f.jpg

    Back to the box labelled " REST OF THE BUICK"

    It's nice to know the rest of the car's small parts are in that little box!!

     

     

    DSC_1870.thumb.jpg.474d09b00803c78f3e6d2fe3a1c4f220.jpg

    The door handles and chrome escutcheons.

     

     

    DSC_1874.thumb.jpg.f9288bbc26a92402aca93ace02c8d5aa.jpg

    Press on the knobs with the vise and a little silicone

     

     

    DSC_1875.thumb.jpg.7eb74afbaac0858afd3e0888763bbf19.jpg

    Ready for prime time.

     

     

    DSC_1888.thumb.jpg.0e17d6b3c5b4b83c6deca41209e214e2.jpg

    I installed all three clips in the handles. You can see them inside the handle.  The plastic escutcheons snap in place.

     

     

    DSC_1892.thumb.jpg.b26b349c1466c328c7afbd18c36dcabb.jpg

    And into the door they go.  I did re-position the door handle to a slight backward angle like the book shows

    Does that handle wear a groove in the upholstery after a while?  It seems to rub into the fabric......

    The other knobs don't rub anywhere.

     

     

    DSC_1895.thumb.jpg.71fa731384788bdbc3334a8fb8b297a7.jpg

    And satisfied the door panels are in for keeps...  I finally threw away those nasty, smelly things!

     

     

    Part (3) next.

     

     

    • Like 3
×
×
  • Create New...