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zephyrdave

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Posts posted by zephyrdave

  1. I spoke too soon about the rest of the engine checking out OK. I decided to pull the heads. Check out that block resurfacing job or lack there of. You can see where coolant had leaked into cylinder and coolant stain on piston. This is disgusting. Monkeys could have done a better job on this engine. This company has been around since at least the 50's so it's not how long you are in business, it's the people you have employed. The business was started by the current owner's father. I guess the son doesn't give a sh....Also, I think all this staying at home stuff is making me more angry than usual. This is not even my engine, I just don't like seeing a friend getting ripped off. 

    house shingles  and 37 unresurfaced block 007.jpg

  2. Thanks guys for the input. One other 37 owner, who I talked to went to his garage and also said his rods are under the engine mount just as in DizzyDales pic. So I guess that's where they are although it looks strange to me. They must have made a mistake on the assembly line, yah that's it, they made a mistake. OK, back to my closet while I self isolate.

  3. My 39 has those crank plugs, they were removed and the crank cleaned, plugs replaced. Fortunately, the guy that did my engine was a good experienced mechanic with an amazingly equipped machine shop. Unfortunately, he went out of business before my friend was ready to have his engine done.(long story). The plugs in his crank look like they haven't been touched. 

     

    The rest of the engine checked out OK. As for the pic looking into pump hole, you have to look real closely and you can see the edge of the gear teeth towards the rear of the hole. They are now in the center of the hole.

     

  4. The cover and gear were installed by the engine machine shop who "rebuilt" the engine. . The owner never touched the engine. They also painted the engine after it was assembled, including the aluminum heads. Owner told them he specified don't paint the heads. They pulled the heads to remove the paint and reinstalled the heads using the same gaskets and also had never used thread sealer on the studs. There was coolant coming out the top of the studs and around the perimeter of the heads like crazy. I made some calls and found out that the person with experience in the shop had quit just before this engine was worked on. They also forgot to install the bolt and thick washer that hold the crank pulley on. I also had to rebuild the carb that they said they rebuilt. My friend paid a lot of money for this "rebuild". Anybody know of a good lawyer? 

  5. Problem solved!  Pulled engine. Removed flywheel and then gear cover. Gear had been installed backwards by the engine shop. It was also jammed up against a cast knob on the cover. I removed idler gear and re-installed on the shaft properly. There is now room between the gear and cover, and the gear will now engage with the other gears. 

    37 oil pump gears leaking heads 002.jpg

    37 oil pump gears leaking heads 004.jpg

    37 oil pump gears leaking heads 005.jpg

  6. Getting ready to pull engine and was looking at engine braces that hold engine in position on mounts. Have these been installed correctly in the past? Should they be as is, under the engine mounting foot or should they be on top of the foot? Almost seems engine is propped up too high, putting back of engine close to firewall.

    pulling 37 zephyr engine 009.jpg

    pulling 37 zephyr engine 004.jpg

  7. Before I take the engine out, I took the pump off and looked up the hole. I noticed that the idler gear did not seem to be in the right place, it looks like it is off to one side of the hole towards the rear of the engine. I turned the engine over by hand and the idler gear did not move. Went to the internet of course to research. Found a V8 ford forum where someone had a new rebuild and no oil pressure. They took the engine out and found that the idler gear was installed upside down so no gear engagement. I'm sure that's what's going on here. If you can see in the pic the gear is off to one side. I think ford V8 and lincoln V12 have a similar setup. The idler gear has a "snout" on one side. If it is installed upside down, it puts the gear out of alignment with the other gears.

    oil pump hole 37 007.jpg

  8. I had the engine fired up for 20 seconds before I found the no oil pressure problem. Engine runs fine. Pump gear is pressed onto camshaft, they are not just one piece. I believe the early v12 oil pump gear was pressed onto a  round shaft at the end of the cam. Later engines went to D shaped shaft. I suspect gear is spinning on shaft or broken teeth. 

  9. Installed a new M19 instead of M15 just because I thought it would be the correct pump for a rebuilt engine. Installed pump without pickup tube so I can see the pump gears. Marked one gear lobe with sharpie. Turned engine by hand and then looked at the gear lobe. It had not moved! Turned engine by hand 3 more times, still no gear movement detected! PUMP IS NOT TURNING. I guess that's why no pressure. Maybe gear on cam is slipping. Now the engine will have to be removed because this engine rebuild company didn't do their job properly. What a PITA 

  10. Called my friend (car owner), told him about the tube. He routed through paper work he has and came up with this article by Jake. Now we know! Also bent the pickup tube because pickup was on bottom of pan. Called engine rebuilder again today and told them when I removed the oil plug , it was bone dry. They finally admitted that they never tested engine for oil pressure after saying they did. Also, the tube (that is missing) from the rear main bearing cap directs oil from slinger to crankcase. Not absolutely necessary if crankcase seal is good.

    oil drain tube 37 zephyr.jpg

  11. With some difficulty (wishbone) I got the oil pan off and found what looks like an M15 pump and piece of copper tube that looks like it might go up to rear of cam somewhere and open at bottom end? Looks like there is enough clearance from pickup to pan. Have not removed pump yet, but should the M15 be an M19 instead? What is the copper tube?

    37 oil pump 003.jpg

    37 oil pump 005.jpg

    37 oil pump 003.jpg

  12. I found these two pieces in a box of bolts and things returned by the builder with the engine. Looks like a restrictor fitting and pressure regulator. I'm thinking the restricted end screws into engine port and the flare fitting end goes to filter. I don't know what the bolt on the fitting is for?  I hope the regulator was removed because it was replaced. I called the company that rebuilt the motor a while ago and asked if they ever tested this motor. He said they put engines on a stand and the engine is spun by an electric motor to test oil pressure. After I was told that, I pulled the crankcase plug and found it bone dry. How can they test with no oil or maybe I'm missing something.

    37 zephyr oil fittings 002.jpg

    37 zephyr oil fittings 003.jpg

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