1913 Metz with friction drive
Explanation of the friction drive that you need to know to understand this post: The drive disc is attached to the back of the engine and spins with the engine. The driven wheel can be positioned anywhere against the drive disc giving it a (theoretically, but not really) infinite ratio. Moving it just past center is reverse. Where other cars have a clutch the Metz has a pedal that brings the driven wheel against the drive disc. The pedal gets locked down to maintain pressure when driving. My car's drive disc uses a 1/4" thick aluminum disc that is supported by 12 wood spokes.
I replaced the drive-disc spoke bolts and discovered that the wood spokes were all skewed. Only 1 was square, while the rest were bent forward in varying amounts, some as much as 0.150".
I found a quick and easy way to repair them. I used JB-Weld to fill in the gaps to return the original spoke to square. Squareness was achieved by using a flat and straight hunk of wood. I added a spacer to make it just fit between the "driven-shaft" and the drive-disk. I taped wax paper to the wood to prevent the JB-Weld from sticking to my jig. The spoke surfaces were prepped by sanding and gouges from a file were used to give the surface some teeth.
After applying the JB-Weld I dropped my jig in place and applied the drive foot peddle, locking it in place. This moves the shaft forward against the jig and squeezes out the excess JB-Weld. After 30 minutes I can remove the jig. The wax-paper peals right off. With the repair not yet fully cured it is easy to trim off the excess with a knife.
There are bolt holes at the ends of the spokes. I still have to clean them up, but it won't be bad because I filled them with modeling clay before I started.
I am not quite done with the process yet. I may find that some are not yet square. If that's the case its a simple matter to repeat the process or even sand down some spokes if needed. The worst case scenario would be if I created an imbalance producing a vibration. The worst spokes are not all in the same area, so hopefully it will be ok.