cricketkj26 Posted August 18, 2022 Share Posted August 18, 2022 The generator is mounted on the back side of the timing chain case and is driven by the timing chain via a sprocket gear, The generator shaft cplg (coupling) is basically a long thin flex cplg that acts as a shear pin. It is 5 stacked pieces of Its 5 stacked pieces of 3/8" wide spring steel that is total height is approx 1/4" thick with 45deg chamfers on all 4 corners. Length is approx 3-1/8". I accidentally broke all 5 pcs of the spring steel when I forced the crank over with the hand crank. with the hand crank. The cplg pieces were the only damage. The question is - Can those 5 stacked pieces of spring steel be replaced with 1 solid piece of mild steel with the same total size. Some Newer cars (like 1929 or later and differernt mfrs) with timing chain driven generators used a single pc of mild steel bar. The shop that is going to do the rebuild recommends using a solid bar to repair the coupling rather than the stacked spring steel because thats how it was done on later year cars. The head of the coupling also holds the sprocket gear on the spindle shaft thats on the front of the generator mtg bracket. Im the type if it originally was made with layered spring steel pieces and it obviously worked as the shear pin and a flex cplg then put it back how it was originally. But I know there can be easier and better ways to do things and it will not be seen. Are there issues using a one piece mild steel bar or maybe bronze ? Thanks, Cricket Link to comment Share on other sites More sharing options...
startergenrebuilder Posted August 20, 2022 Share Posted August 20, 2022 Check this page out, there's two different options for these shims that these guys are reproducing. Check size to see if it matches what you have. Hope it helps. https://straight-eight.com/product-category/generator-dynamo-alternator/page/5/ Link to comment Share on other sites More sharing options...
cricketkj26 Posted August 26, 2022 Author Share Posted August 26, 2022 Thankyou Jason. Kelly. Thats a good website for ref. Im going to get my AACA friend that thats a semi retired machinist that still has his shop to cut or mill the 5 pcs of shim stock, drill the holes, and nip the 45deg corners from appropriate matl. Everyone down here is impressed with the work you did on the Remy generator, distributor, and starter. Much appreciated. Cricketkj26 Link to comment Share on other sites More sharing options...
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