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Bad battery connector bolts


bikemikey

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While working on my 89 reatta I've disconnected the battery a few times, today I noticed a battery warning on the dash. After further inspection I noticed the factory bolts that bolt to the battery had only about three threads on them. I picked up some new ones at the Zone , they were threaded all the way. After installing, the engine seemed to run a little smoother . I wonder now if I had a problem all along even though I was not getting a battery warning until now. Anyway, I thought I would pass this along , I know battery cables should be tight as possible.

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This was a very common problem with GM vehicles back in the '90s, where there was a lead washer between the lugs on the POS side. Overtightening the bolt would cause the washer to get squished, and perhaps allow the bolt to 'bottom out' in some batteries. The connection would become intermittent and cause a host of problems.

A few folks here have reported similar situations with their Reattas. I actually encountered it with my Suburban. The heat from the poor connection caused the battery case to slightly deform and start to weep acid out onto the terminals - making the situation worse. I had to replace both the battery and cables. (It is also when I started using AGM batteries - no possibility of leaks.) Felt lucky it didn't take out the alternator. But the alternator did fail a couple of years later. So it is quite possible the diodes were weakened by the poor connection - causing the eventual failure.

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I had similar problems with my '90 vert. Mine had alternator whine in the radio and the headlights would dim when I hit the brakes. I eventually had to replace the battery too as the threads in the battery were destroyed as well. 4 months later and all is good.

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After my test ride yesterday I thought all was well until I started the car this morning, I got a battery warning again to my surprise . I noticed the ground cable was loose after installing new bolts and the computer threw a code E 039 which I believe is a torque converter clutch circuit. After I tightened the cable ,the warnings and codes went away. I also tried a new battery from my truck to see if I had a problem with a bad battery but the mild erratic idle was still there. I'm leaning towards a bad fuel injector but that's another thread. I'm wondering if my alternator could be causing the idle problem with weak diodes, or not? It seems to be charging okay. How would you test for that? Thanks

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Guest 89 Maui

Have you cleaned ground terminal connectors by the battery and antifreeze resevoir (black is the grounds - red is the positive). Also the grounding bolt on the crossmember of radiator on other side of battery and the grounding cable to engine. You might have grounding corrosion in conjunction with battery terminals problem.

Woody

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I installed real battery posts onto the sides of my battery. Got them from AutoZone. They bolt through your cuttent connectors, but give you a real post to use if you need to use jumper cables. Easy install and they bolt right in.

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