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1929 Chevrolet International - 4 Door Sedan Project


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  • 3 weeks later...

Forgot to post pictures of the finished bracket installed

 

Looks great, and fit was great, line is now secured and will not rattle/vibrate

 

I made a batch of them fro the strips i bought to make mine, so have a few spares If anyone is interested. Granted they would NOT be exact replicas. BUT based on pictures I personally think they will look CORRECT and Serve their purpose WELL !! May need to be adjusted and tuned when you get it to fit correctly !!

 

PM Me if interested, figure just pay for material and shipping, I Will bend and drill them, they will be bare metal and require painting and fitting. Either Aluminum or Steel.

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oil line bracket installed and secured

 

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close up of oil line bracket

Edited by BearsFan315
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  • 5 weeks later...

working on my bumpers i have the one that came with my car it is not straight, and then i recently picked up a nice one from Hershey

wondering what was the correct Medallion style or was than more than one used ??

 

Chrome is what was on there, other is what was on Hershey bumper
note one has pointed tips, other has more rounded tips
Small Medallion
Small Medalllion Tips
Small Medallion Rear

 

Large medallion is similar

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On 10/24/2018 at 9:16 PM, BearsFan315 said:

what is the best practice/ method to remove old tags from starter, generator, distributor 

i bought the new Tag Rivet Set 

just wondering best way to remove old tags, rivets, and install new ones

I use a small set of vise grip and try to grip the head while twisting CC to remove it. If not, a junk wood chisel works by tapping it under the tag right up underneath the head of the drive rivet then pry it up.

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  • 3 months later...

OK, Made me a wood template, and now to get a press and start working it into shape...

 

been around the block to many shops and places, no one wants to work on it :(

 

will be a learning curve and experience for me

 

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1 x 15 x 72 pine shelving from local Lowe's

 

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cut to match paper template for front bumper bracket

 

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well bought a new tool this past week
HF 20 Ton Shop Press


unpacked and put it all together in a day. Bought the Bolt together version :)

 

YES I put it on Casters, Rated to support more that the weight of the press !! makes it easier to maneuver it around to work with it, since i have a small garage and the car is in the garage.

 

I decided to design and 3d print me a custom handle for the Release Valve vs fighting with the jack handle.  man does it make a difference and a hole lot easier to work !!

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press boxes as unloaded

 

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general parts laid out ready for assembly

 

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solid steel cut plates NOT CAST

 

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nice heavy duty hard rubber casters

rolls nicely on my rough floor and fully supports press

 

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custom designed and 3d printed handle for my hydraulic jack, made life so MUCH easier when using the press

great alternative to using the jack handle every time. this allows faster mode controlled release of jack.

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Started learning HOW to use the press and what it does based on where you PRESS.

got one side pretty close to what i am working on against my template 

an hour or so of work and learning :)

20190128_195922.jpg

left side all shaped to template, notice the CL mark to mark center line of template to match to hole in bracket.

 

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right side in desperate  need of shaping

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another hour or two last night on the press
getting the front bracket closer to net shape

20190129_200046.jpg

bracket fits nicely in the template, equal on both sides

 

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bracket fits nicely over and evenly spaced

 

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side profile view of the reshaped bracket ready for test fitment

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also messed around with the starting crank, since it had a bend in it two directions...

a few before and a few after

Hand-Crank-Before-01.jpg

starter as provided to me with car, notice bend

 

Hand-Crank-Before-02.jpg

better view showing bend

 

Hand-Crank-After-01.jpg

after negotiation with the shop press, nice and straight

 

Hand-Crank-After-02.jpg

another view

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Well spent most of the morning and afternoon working the crossbars. made me a jig to work with and it worked great, could adjust the distance between the two ends to help.
got bot the crossbars arc the same. and them matched them up to the bracket.

20190202_143304.jpg

the block stack on the right can be moved closer to make a tighter bend/arc

there are screws on the back side that hold them snug in place, worked great for scrap lumber !!

 

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front crossbar in press reducing the arc

 

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both front crossbars side by side, almost perfectly aligned !!

notice the 2 pieces of wood and clamps, they were used to lay the crossbars against to measure and check arc against guide.

 

20190202_162013.jpg

the front bumper bracket and 2 crossbars all ready to test assembly and fit

Edited by BearsFan315
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put it all together or fitment. i am pretty happy with it

anyone see anything wrong ??

once it is good will have the bracket blasted, primed & painted then the crossbars stripped and chromed.

20190202_162728.jpg

front bumper assembled top down view

 

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looking head on, only used center medallion for test fitting, also used OLD hardware

 

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close up of the center portion of bracket, crossbars and medallion

 

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test fir on the front end, looks and fits great. equal on both sides and clear tires

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  • 3 weeks later...
On 2/3/2019 at 4:07 PM, chistech said:

Excellent work Jerry. Now all the guys in your area can go to you to get their bumpers straightened. Remember, doing just as you did is how I got started doing restoration work for others!

Thanks Ted, was tedious Learning Process, but got it done...

 

can now rent out my Press to those in need and pay it off :)

 

Have to find other tasks/ jobs for the press to do 

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Working on my Spare Tire Carrier for my 1929

Wondering what the 2 holes in the top of the Carrier are for ??
labeled in Pict as Hole 1 and Hole 2

Noticed they were in my original carrier, the spare carrier i have on hand has the same holes in same location, but saw one the had Hole 2 in same spot, but hole 1 was on the left left near where the Arm Connects ?

Tire-Carrier-Holes.jpg

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well spent some time going through hundreds of 1929 photos, and seems that many mount the tire to that the joint in the rim is at 12 o'clock this would locate the valve stem at the location to use Hole 2 as a pass through. makes sense, especially is you are using those larger metal style stems.

also seen a few where they mount the joint at 7 oclock

          

 

 

l1.jpg     l2.PNG 

 

m1.PNG     s1.PNG

 

s2.PNG

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  • 2 weeks later...

spent time today putting on the first coat of BLACK in the grooves on the 19*29 bumpers.

tried 2 methods:

 

1-tape off the grooves and paint the grooves
...takes time and effort to tape, not to mention tape ;)
...looks good and clean as long as you put the tape on straight to follow the grooves
2-slap on the paint in the grooves and wipe clean
...less prep time
...can be messy with black paint :)

 

for me doing (2) was easier

i painted the grooves using a small hobby brush just wide enough to fit the groove. i cleaned and prepped the surface before applying any paint !! once i put on a layer of paint in the grooves i took an old sock, got it damp with paint thinner, and then wrapped it TIGHTLY around a small 2.x block i had in my scrap pile. then wiped from one end of bumper to other end to remove excess paint, then flipped to clean side of sock and did it once more to make sure excess was gone. used a new sock on each bar to make sure i did NOT spread or smear the paint. once i had all the bars done i took a clean rag and wiped each one down to remove any reside. then let dry. i will apply another layer of paint once the first coat dries. 

 

now waiting for all my parts 30+ to get primed and painted black !!  dropped off with friend at local body shop, since it has been cold & wet here for months, and i can NOT paint in the garage, no room plus car is in there !! once all the parts come back it will be assembly time.

 

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painters tape method, tedious to put on all the tape

 

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rear crossbars all painted and cleaned up

 

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front bar closeup of black paint

 

 

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my custom drag tool, covered this in old sock, drawn tight lightly covered in paint thinner to remove high spots of paint

 

 

 

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close up of end of crossbar after a few clean swipes, still need to be cleaned, but that comes later

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  • 2 weeks later...

went and picked up the parts i had dropped off at the painter

i did all the blastin & prepping

almost time to start putting them on the car !!

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everything ready to go to assembly

 

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another view of the parts

 

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close up of the front radiator splash apron

 

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custom signal mounting brackets

 

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headlamp bar


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wiper motor and mounting bracket

 

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stop tail lamp housings

 

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headlamp buckets

 

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1929 wheel dust cover

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spare tire carrier

 

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bumper parts ready for assembly

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ok guys

got the buckets, rings, and crossbar back from paint :) going to start working on rebuilding the headlamps. pulled the information from the MPPL, IOC, & Repair Manual. None of them provide detailed information on HOW to put together the headlamp assembly correctly, other that the color of bucket is Black and the Rim is Chrome, and note that the parking light is ABOVE the headlamp.The PO did not have them assembled correctly as I have learned. so I am going on what looks like the proper way to assemble and install. 

I will first BUILD the headlamp assembly, then once i have both done move onto installing them on the bar :)

I have for assembly:

  • Reflector x2 (Redone by Uvira)
  • Pigtail 3-way x2 (New from TFS)
  • Bucket x2 (stripped, primed, and painted Gloss Black)
  • Clamp x2 (stripped and primed)
  • Bulbs 1110 x2 (High/Low beam)
  • Bulbs #55 x2 (Parking Light)
  • Gaskets/Seals x2 (New Cork Style from TFS)
  • Lens x2 (Have NOS plus originals which are worn -> road blasted) pict is of old
  • Rims x2 (New from TFS) pict is of old

1929 HL Reflectors.jpg

fresh aluminization reflectors by Uvira

 

1929 HL Pigtail.jpg

3 way pigtail for headlamps

 

1929 HL Buckets.jpg

freshly painted headlamp buckets

 

1929 HL Clamp Rings.jpg

headlamp rings

 

1929 Bulbs.jpg

my bulb assortment, well some of them anyways

 

1929 HL Gaskets.jpg

new cork gasket for headlamp from The Filling Station

 

1929 HL Lens.jpg

original headlamp Lens, i have a set of NOS that i will use, this are pretty road blasted

 

1929 HL Rims.jpg

Original rings that we re on car, i have a set of New Chrome ones also from The Filling Station

Edited by BearsFan315
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Here is my Plan of Action:

install the Pigtail into the reflector
...install headlamp socket in center of reflector w/ 2 wires secure w/spring clamp, parking lamp socket above headlamp w/ 1 wire secure w/spring clamp, left hanging is main connector w/ 3 wires
install reflector into bucket
...install main connector (left hanging above) into bucket, and secure (bend tab over into place)
???which way is up on connector or only goes one way or not relevant ???
...use tabs and slots to install and secure
...ensure parking lamp is above headlamp !!
install clamp ring around bucket and reflector
...ensure hardware is at bottom of assembly and do NOT over tighten
???are these one way install or can they be installed either way flip front to back ???
install bulbs into sockets in reflector
...test bulbs to ensure they work and function correctly
install seal/gasket
...use notch to align properly
install lens
...install with prism side IN and text "TOP" legible from front top outside
install rim
...seat and secure rim to bucket
...ensure gasket is seated, lens secure

repeat for other headlamp assembly

I am not certain on this, due to that mine were not truly assembled when i got it, assume the gasket goes between reflector and lens to seal out moisture ?? could be wrong on the location ?!?

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got the carrier back from paint and looking good !!  i am happy with the results, now to start assembly and installation on car

20190326_183943.jpg

front side

 

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rear side

 

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close up of the newly welded on nut after clean up and paint, looks almost factory

 

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close up of top rear

 

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close up of top front

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got the apron back from paint today as well... nice sharp black !!

now to install the chrome strips using my specially created hardware above, then i can install it on the car !!

20190326_183519.jpg

front radiator splash apron with fresh paint

 

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closeup left side

 

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close up center, i have a NEW center cover tunnel 

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closeup right side

 

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another top view

Edited by BearsFan315
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as part of my restoration I am building 2 tail and stop lamp fixtures

1-will be completely stock configuration and set up, as original as i can get. housing, bulbs, connection, etc...
2-will be the LED conversion I got from TFS, going to use a stock housing that has been gutted for the LED kit, however I will use the standard connection coming into the housing vs hard wiring. this way i can swap back and forth or such if i do a show or what have you.

I did a test fit of the LED kit in the housing and made sure everything would work and fit BEFORE tearing it apart, then blasted the housings and sent off to paint.

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