Jump to content

Reconstruction of a '34 Chevy Master Coupe


Recommended Posts

Got a bit of time in the shop today. Since the locking door handle is toast, I decided to install two unlocking handles until I find a locking one. Both suppliers who have them are out. One of the handles had a badly rusted shaft. Filled the pits with weld and filed the shaft to its shape, then gave it a shot with the emery cloth. Ditto with one of the sunvisor studs. Packed everything and will mail to the platers tomorow. That will complete the chrome work.

Also, paid a visit to the painter's and lo and behold they have started on the parts that are there.

post-59904-143139170807_thumb.jpg

post-59904-143139170811_thumb.jpg

post-59904-143139170813_thumb.jpg

post-59904-143139170816_thumb.jpg

post-59904-143139170833_thumb.jpg

post-59904-143139170835_thumb.jpg

post-59904-143139170838_thumb.jpg

Link to comment
Share on other sites

The sunvisor studs mount in a socket above the windshield when the visor is facing front. When it swivels to the side it mounts in a socket above the door. The socket is held in a block of wood which is attached to the roof rail. I obtained a cardboard template of a sunvisor in order to make a hardboard mockup. I used that to find the position of the block above the door using an original. I then made up two new blocks.

While rummaging for the original block, I found a cleaned up and painted armrest plate and an untouched one. Used the old wood of the unrestored plate to make two new ones. Next, I'll clean and paint the second plate. Probably had started that sometime back, got sidetracked and put it away until I found it today. I wonder how many more things I forgot like that. :rolleyes:

post-59904-14313917167_thumb.jpg

post-59904-143139171673_thumb.jpg

post-59904-143139171675_thumb.jpg

post-59904-143139171678_thumb.jpg

post-59904-143139171681_thumb.jpg

post-59904-143139171934_thumb.jpg

post-59904-143139171937_thumb.jpg

Link to comment
Share on other sites

Guest ggdoorguy

Hi Pat were did you find those little vertical chrome peices that go in the center of the dash by the key?

Im looking for one of the short ones.

thanks

Gary

Link to comment
Share on other sites

In post 53 on page 3 I had attempted to salvage one of the fenders which was on the car. It was the best of the four and is clearly visible in posts 1 & 5 on the first page. First I had patched a hole using a piece of another fender. Then I had tried to bring the bead back on the bottom skirt and was dissatisfied with it. I had then taken it to the panelbeater with instructions to fix it if it was feasible. He had elected to fix one from the parts car because it would be cheaper.

Later on a wave of renewed confidence I had spliced in the bottom skirt of another fender with so so results. Today, I looked at it again and decided to try again to salvage it. I ground down my old welds and rewelded all cracks, pinholes etc. I even put in a little piece of bead where the old one was cracked. I am posting this here at the risk of being laughed at since all that work is soooo crude.

However I started to strip it to bring to the painters to see what they think of it. It is likely too rough. It would be nice though if the car eventually sported one of its own fenders.

post-59904-143139172552_thumb.jpg

post-59904-143139172554_thumb.jpg

post-59904-143139172556_thumb.jpg

post-59904-143139172558_thumb.jpg

post-59904-14313917256_thumb.jpg

post-59904-143139172562_thumb.jpg

Link to comment
Share on other sites

Pat, the only way to gain experience and confidence in your abilities is to experiment with performing tasks that challengen you. I think that what you did turned out rather well and a good painter should be able to make use of that fender or at the very least tall you what may need a bit more TLC before he accepts it. Then again a painter in one shop may have a different scope of skills and/or expectations then another, hence at the very least if he can not tackle it he should be able to tell you why and what needs to be done so that he can. Again, at a minimum it's a great effort and I wish you luck with the outcome of your painters review. Scott...

Link to comment
Share on other sites

Guest ggdoorguy

Hi Pat

I just sent mine off to my uncle , he is a retired jewler living in Oragon , he's going to try and make me one.Thank you so much for your offer.

Thanks

Gary

Link to comment
Share on other sites

Thanks Ben & Scott. I know you guys have been there since the beginning. It's nice to know you are not alone in the shop.

Continued pecking away at the fender. Finished stripping the outside. Did a bit of pick & filing . Stripped the inside. Discovered daylight in a few places (pinholes). Welded them shut. I had removed the gavel shields from all my fenders when I was looking for a good skirt to splice in. So when I got one out of the stash I was delighterd to find out it was the one that had been on this particular fender. Look at the little piece I had replaced which was stuck to the gravel shield.

Cleaned up the gravel shield .Amazingly enough, there was still paint underneath all that surface rust. Bolted it in place.It looks at home there. LOL.

While I was labouring away my neighbour came home with several hundred pounds of nice lean meat for the winter.

post-59904-143139173908_thumb.jpg

post-59904-143139173911_thumb.jpg

post-59904-143139173913_thumb.jpg

post-59904-143139173915_thumb.jpg

post-59904-143139173917_thumb.jpg

post-59904-143139173919_thumb.jpg

post-59904-143139173921_thumb.jpg

Link to comment
Share on other sites

Fired up the car, backed it out of the garage, turned it around and backed it in. Mounted the fender along with a tailpan to stabilize the skirt. Started picking & filing, Amazingly enough the roughest spots are the ones I attempted to repair. Go figure. It's got its shape back, there a a million little divots but they are in the order of 1/32". Except my old repairs of course. Gave it a shot of primer then a quick sanding in a few places. They are visible to the eye but barely discernable to the hand. Except my old repairs of course. Too bad Flop is so far away.

post-59904-143139176465_thumb.jpg

post-59904-143139176467_thumb.jpg

post-59904-143139176469_thumb.jpg

post-59904-143139176471_thumb.jpg

Link to comment
Share on other sites

Hi Pat,

Looking great and you are doing a brilliant job. Seeing the body on the chassis really shows its getting there.

Hopefully I'm picking the body and 4 doors up from the painter tomorrow. First time the body has been put back permanently on the chassis in 12 years.

Keep up the good work and enjoy the posts ( not sure about the moose head : ) )

Cheers

Ian

Link to comment
Share on other sites

Thanks Ian. However there is a type of Moosehead here that an Aussie might enjoy. It comes in a long neck brown bottle.

Mmmm - liquid Moosehead! Sure brings back memories! :rolleyes:

"Too bad Flop is so far away." **Flop - the ultimate standard in metal massaging.

The project is looking great Pat. Thanks again for keeping us updated.

Chuck<!-- google_ad_section_end -->

Link to comment
Share on other sites

Took a break from the fender. Did a template of a main sill for Tinus in South Africa.

Started working on the oil pressure line. Cleaned up the old line, ran some brake cleaner through it with air pressure,

pre-bent it close to its configuration and primed it. Cleaned up and painted the insulator and a couple of clips.

Didn't quite abandon the fender. Marked up a potential patch panel to replace one of my original rough ones. This one would be a butt weld instead of a lap weld. Am I ready for that? That is the only useable (at least I think so) original fenders from the car.

post-59904-143139179076_thumb.jpg

post-59904-143139179079_thumb.jpg

post-59904-143139179081_thumb.jpg

post-59904-143139179084_thumb.jpg

post-59904-143139179086_thumb.jpg

post-59904-143139179088_thumb.jpg

post-59904-14313917909_thumb.jpg

Link to comment
Share on other sites

I just came across a photograph of my dad taken around the time he owned my car. Look at the sliver of fender behind the guy on the left and compare it to the cropped photo of the same area on a '34 Master. Could it be....or am I imagining things? I attached the photo taken in 1979 which was the earliest I have to show that the bumper was attached by a plain bolt and not the medallion bolt. The one in the old photo has a plain bolt too.

post-59904-143139182507_thumb.jpg

post-59904-143139182513_thumb.jpg

post-59904-143139182516_thumb.jpg

Link to comment
Share on other sites

Attacked the fender patch today. Put the patch on the fender to check shape. Cleaned it up, marked the perimeter, cut the hole, fiitted the plate. Bubble gummed it in place. Still not nice but better than it was.

Following Ken Hupp20's method as outlined in Nameplate Refinish posting, did a couple of little Fisher Body plates.

post-59904-143139182989_thumb.jpg

post-59904-143139182991_thumb.jpg

post-59904-143139182993_thumb.jpg

post-59904-143139182996_thumb.jpg

post-59904-143139182998_thumb.jpg

post-59904-1431391830_thumb.jpg

post-59904-143139183002_thumb.jpg

post-59904-143139183004_thumb.jpg

post-59904-143139183006_thumb.jpg

post-59904-143139183008_thumb.jpg

Link to comment
Share on other sites

Hi Pat,

I read in one of your posts that you started this Thread a reasonable way through your restoration. I was thinking of doing the same although I don't have the expertise that you or Bernie have I thought it might make for interesting reading. Approx how far through your project did you start the thread ?

Cheers

Ian

Link to comment
Share on other sites

Hi Ian,

Yes I decided to post it many years after I started. I started the thread in February 2011. I had picked the car off the farm in 2001. The work had started in 2005 with the wood. That was posting #18. Caught up to real time sometime in 2011 around posting #138. I realize the forum is for current projects but as long as it isn't finished, it must be still current even if you started 30 years ago. As far as expertise goes you are correct about Bernie, it looks like there isn't much he can't do. In my case it is my first time, so it isn't expertise yet, just a verrrry steep learning curve. There are several things I've done two and three times.

By all means, you should post your project. The variety here is what makes it all worthwhile.

Link to comment
Share on other sites

A fairly good day in the shop today. Removed the fender from the car and touched up a weld in the rear lip. Gave the inside of the fender a good coat of POR 15. This can is more like semi gloss. The other one was very glossy.

Received a paperstrip from the upholstery kit company asking me to mark my roof bows and headers as they can vary. They can do the headliner more accurately this way.

While I was in the roof, I redid the dome light block with better dimensions and a hole to fit the cup more accurately.

post-59904-143139198024_thumb.jpg

post-59904-143139198027_thumb.jpg

post-59904-14313919803_thumb.jpg

post-59904-143139198033_thumb.jpg

post-59904-143139198035_thumb.jpg

post-59904-143139198038_thumb.jpg

post-59904-14313919804_thumb.jpg

Link to comment
Share on other sites

More little boring jobs. Reinstalled the gravel shield in the left rear fender. Remounted it on the car and sealed all the welds and patches with All Metal. Using a piece of foam tape as a guide for the filler, straigtened the edges of the bottom lip bead.

Noticed some bolts protruding in the roof which may interfere with the headliner. Cut them flush. Made a new center slat. I had damaged the other one while fiddling with the old dome light block. Screwed this one in. While I was up there I had visions of the ends of the other slats which were nailed popping up underneath the roof insert. So added a screw at both ends of the rest of them.

Fitted the new pigtail to the dome light cup and gave it a new ground screw.

post-59904-143139201341_thumb.jpg

post-59904-143139201343_thumb.jpg

post-59904-143139201345_thumb.jpg

post-59904-143139201347_thumb.jpg

post-59904-143139201349_thumb.jpg

post-59904-143139201351_thumb.jpg

post-59904-143139201353_thumb.jpg

post-59904-143139201355_thumb.jpg

post-59904-143139201358_thumb.jpg

post-59904-14313920136_thumb.jpg

Link to comment
Share on other sites

Remounted the dome light block. It is now flush with the bottom of the bows and the headliner should go right across it without hump or depression.

I had purchased several church pews to augment my stock of seasoned oak. The kneelers had a pad which was made of a nice high density foam. After trying several tools, I found it cut nicely on the bandsaw. So I made some pads for my armrests.

post-59904-143139204401_thumb.jpg

post-59904-143139204403_thumb.jpg

post-59904-143139204405_thumb.jpg

post-59904-143139204407_thumb.jpg

post-59904-143139204409_thumb.jpg

Link to comment
Share on other sites

Nothing much to report. I had approached the guy who did the sedan delivery in the photos to see if he'd take mine if the other didn't get going soon. He could.

Took the car's own left rear fender to the painters.They'll take it like that. At the same time asked him for a commitment as I want to reassemble it over the winter. Turns out he has started on the parts that are there and he told me it will be done in 5-6 weeks.

Received a note from the platers. The last of the chrome is almost done. that was all the small parts in the interior. Also received the rear view mirror I had purchased on eBay. It is good but floppy. Any ideas on how to tighten that swivel?

post-59904-143139210144_thumb.jpg

post-59904-143139210147_thumb.jpg

post-59904-14313921015_thumb.jpg

post-59904-143139210153_thumb.jpg

Link to comment
Share on other sites

As my wife has started restoring some bookcases she built some 20 years ago and has them scattered all over the garage I had to find a clean job. So I started assembling the headlights. Cleaned up the old sockets and reinstalled with new pigtails, cork gasket and retaining spring.

post-59904-143139212174_thumb.jpg

post-59904-143139212177_thumb.jpg

post-59904-14313921218_thumb.jpg

post-59904-143139212183_thumb.jpg

post-59904-143139212186_thumb.jpg

post-59904-143139212188_thumb.jpg

Link to comment
Share on other sites

As my wife has started restoring some bookcases she built some 20 years ago and has them scattered all over the garage I had to find a clean job. So I started assembling the headlights. Cleaned up the old sockets and reinstalled with new pigtails, cork gasket and retaining spring.

Interesting. I associate the pre-focused type bulb with cars later than '34. By the way, you are doing an incredible job on that car!

Link to comment
Share on other sites

Continued putting the headlights together. The buckets were cracked around the rivets under the mounting plate so the plater had to drill out the rivets in order to silver solder all the cracks. Then he made me some bolts (like rivet headed bolts) out of some carriage bolts and plated them. I mounted the reinforcement plates today and attached the stanchions with the new acorn nuts just for the hell of it. I think it looks pretty good.

The only fly in the ointment is that one of the stanchions has a broken bolt in it that both I and the plater missed. I'll try to extract it without scratching everything but I may have to bite the bullet and get another one plated.

post-59904-143139213955_thumb.jpg

post-59904-143139213957_thumb.jpg

post-59904-143139213959_thumb.jpg

post-59904-143139213962_thumb.jpg

post-59904-143139213965_thumb.jpg

post-59904-143139213967_thumb.jpg

post-59904-143139213969_thumb.jpg

Link to comment
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now
×
×
  • Create New...