I like it, thanks. The original disc might very well be cast; it just has that feel. Of course, it measures 17” in diameter, though there is clearance for an 18” disc. Heck, that could add a mile an hour or two! I read somewhere the Model 25 employed a slightly larger disc.
As an engineer myself, this has become another fun science project. There is an engineer out there somewhere who knows the best solution to this spinning friction, transfer of mechanical power stuff.
My research turned up a potential source of information on friction systems with whom I may confer next week. https://www.rowlandcompany.com/about/ On the About page, the company claims to be the Problem Solver for any situation that involves the transmission of power from a driven force to a driving force (Although that sounds backwards to me, I’m pretty sure we’re talking about the same thing). Under the Products tab, Friction and Wear Materials, they mention re-lining obsolete friction discs. Stay tuned……..