Taylormade

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Everything posted by Taylormade

  1. My 32 Dodge also has Freewheeling engaged by a large knob in the center of the dash. It doesn't have the vacuum clutch (or it was removed at some point), but Phil Kennedy's original 32 DL still has all the mechanism intact.
  2. A bit of good news, Phil Kennedy found the rest of my mirror - the glass and the other attaching parts, so that problem is solved. Thanks for the help everyone.
  3. Phil's car has the original rubber mat still in place. The pattern matches the rubber on all three pedals. Carpet was only used in the back. I have collected everything - and mean everything - I found as I disassembled the car. There was some sort of material between the frame mounts and the wood floorboards, to prevent squeaks, I'm sure. The floorboards fit together with notched edges and the entire floor was in there tight before I removed it. I remember a story my father told me about his dad - a grumpy guy that hated to stop for bathroom breaks on long driving trips. With four boys in the backseat (named Tom, Dick, Harry and Don if you can believe it) he instructed them to lift the floorboard and do their business through the hole. All this at forty miles an hour! Not to mention what the car following thought of it all.
  4. Thanks, that would really help. Did you get the hood measurements I sent? <quickprintreadystate style="display: none;"></quickprintreadystate>
  5. Here are a couple of shots of my mirror. it appears to have the original base with a more modern mirrior grafted on. As far as the wood floorboards are concerned, these photos should illustrate the problem. Moisture has started to delaminate the wood layers. They are good for patterns, but not really safe to use. The two back boards might be saveable, but I'm afraid sanding off the undercoating would damage them. Notice the undercoat on the bottom of this board. It has soaked deep into the exposed layer of wood and would be almost impossible to remove with out tearing it up. The hole burned through it doesn't help, either. This is the battery cover. I have no clue if it is original. Someone drilled a new set of screw holes in it at one time.
  6. Damage found After lunch it was time to examine things and see what needed work. It’s always interesting to me to see what you find under all that old upholstery, dirt and grime. As I said before, I found the door sills under the carpet. They weren’t even screwed down in the back - amazing that they survived. I also found the steel battery cover under the carpet. Phil told me he thought it was gone and I’d have to make a new one. That was a nice surprise. I took off all the door panels and received an unpleasant shock when I looked at the rear passenger door. Ed, my body guy, already expected it had been damaged at one time, possibly by flying open at some point – they don’t call them suicide doors for nothing. This is what I found. Ed and I tried to decide what had caused this. Our two theories were: 1. the door blew open and was damaged and had been repaired by a total hack, or 2. the glass had been broken (maybe by the door blowing open) and the idiot who replaced it didn’t know how to remove it correctly and cut apart the door to get it out. Either way, it’s a mess. That top weld is a lapped weld. Ed will cut it all apart and weld it up correctly, also taking out some metal damage on the door skin around the hinges. Other than that, all the doors looked good – no real rust, the bottoms were solid and everything was where it should be. I then noticed that only one of the four doors still had its stop attached. This was a strap that extended out when the door was opened and stopped it before it bent back on its hinges. Steele Rubber carries them so I’ll be ordering four. Next up was an examination of the lower door sills on the body. As I mentioned in a previous post, the passenger side sill was badly rusted, but the driver side looked okay. WRONG! Some gentle probing with a pick revealed rust in both sills. They will have to be replaced. This was a little discouraging. I knew the fenders would need a lot of work, and the dents from the ice fall would have to be addressed, but I never saw this coming. Ed was very reassuring, telling me that this might have been a problem a few years ago, but since he got his new pullmax machine, he can make a set of dies and reproduce the sill with no problem. We plan to cut the section along the green line from cowl to the rear area… …and then replace the area marked in green. The rust did not develop from a concentration of mouse urine as we thought earlier. It turns out this area was designed as a closed box. Over the years moisture tends to condense in a space like this and slowly rust it out from the inside. Dodge Brothers engineers created a very strong structure, but it’s very design eventually resulted in its failure. All this means that after Ed finishes the fenders and top work, I will remove the fenders slash aprons and running boards at his shop and we will lift the body off the frame and make the repairs. To save time, I’ll take the fenders to the painter so he can get started on them. I removed the cover above the windshield to get a better look at the space behind the big dent in the roof. Two problems – first, another mouse nest. A really nasty one creating even more odor. Second, there is a double wall in the body in this area and it’s spot welded together. This means that Ed will have to carefully cut a section of the inner wall away, make the repairs and then weld the section back together. Like I said, the metal work on this car is way above my pay grade. The rearview mirror is not original, the support looks correct, but someone grafted a modern mirror onto it. If anyone has an original mirror, let me know. Taking down the black vinyl headliner – I still can’t figure out who had that bright idea – revealed still another massive mouse nest infestation. It was raining you know what. Boy was I glad when that was done! All the wood looks good, so the top replacement should go smoothly. Notice there is no padding left - the mice used all of it for thier nests. With everything bagged, photographed and labeled, I packed it all into the SUV and headed home. Next trip will be to retrieve the gas tank, free up the rusted bolts on the running boards – which will have to be replaced – and take off the rear luggage carrier so I can get it to the painter.
  7. Yes, the bolts had a pointed end. I wondered what that was for.
  8. Thanks for the heads up. I've sent samples to SMS and LeBaron Bonney. I've got my fingers crossed they'll come up with something.
  9. I don't intend to toss them out. They aren't bad, but suffer from a really crummy undercoating job that must have been done in the 50s. Sanding that off may do more damage than I'd like - or the wood can take. Also, the glue in these boards is 80 years old and tends to start failing, leading to delamination of the wood. Just as a safety matter I think replacing them - in exactly the same pattern as the originals - is the way to go. The battery is accessed by a metal cover in the floorboards.
  10. The Deconstruction Begins I spent a 14 hour day yesterday at Ed’s shop doing what I consider the most unpleasant job in the restoration of a car – taking out the interior. I most cases, I like to tinker with a car when I first buy it; get it running, drive it around the yard, have a little fun. It’s impossible with this restoration as I’m trying to get her ready for the Dodge anniversary meet next summer. I can’t enjoy the usual luxuries of a long, slow-paced rebuild. Not that I’m trying to emulate the reality show BS – this car HAS to be finished in three weeks or it’s the end of the world – but I’m really making an effort to get things done in time, so there isn’t a minute to waste. I drove the two and a half hours to the shop were Ed is graciously allowing me to work on the car whenever I need to. I figured removing the interior would help all concerned as I can get the seats and panels to the upholstery shop to get that process started, and we’ll have a bare, non-flammable canvas to work on when the body work commences. As a caveat, this is the first restoration I’ve been involved with where I am not attempting to do “everything.” I was of the school that if I wasn’t hands on with every aspect of the work, I was cheating. I guess I’m older and wiser now. The metal work on this car is way beyond my pay grade. I’m sure my wife and I could do the upholstery and have it ready in a year or two. But I want to drive and enjoy this car in the years we have left, so I’ve contacted good folks who will do the bodywork, painting and upholstery – and at a reasonable price. I’ll be there at Ed’s shop helping with disassembly and any other way that I can, but he will be doing the real metal work. For my part, I’m doing the frame, suspension and mechanical work. If the motor needs rebuilding, that will go to a pro shop. I still really enjoy working on these cars, but I’ve become a realist in my old age. Anyway, back to removing the interior. I’m still getting past the fact that I haven’t owned this car for 45 years. I know better, but I keep expecting things to be as they were in 1967 when I last drove her. They are definitely not. 40 years in an unheated garage in Connecticut have taken their toll. What’s left of the fabric is so dry rotted it literally comes apart in your hands. The vinyl crumbles at the touch. I could only imagine what critters had left waiting for me under the seats and headliner. The bi-polar nature of the interior still baffles me – half original, half vinyl, as if whoever started the job gave up halfway through. The carpet came out first. There was non-original carpet up front instead of the correct rubber mat. It was hiding under a couple of cheap rubber mats. A plus was the discovery of all the door sill plates under the carpet. The back carpet was non-original black and was good for patterns only. Next, I tackled the seats. Both bottom cushions simply lift out. The front seat is actually adjustable and sits on two slides bolted to the wood floor. Four screws and it came off. This attachment method would definitely not pass a modern safety test! In typical fashion, the upright cushion of the back seat was held on by two bolts at the bottom and hung by two hooks at the top. Everything came out very easily with no broken bolts and little effort. I was happy to find the seat springs in good shape with most of their black paint still shiny and intact. This should help out the upholsterer. With the carpet and seat gone I got my first good look at the floorboards. They were wood from front to back. In the front corner on the driver’s side was a triangular wood piece held on by wood screws. I removed it and found and enclosed space that I believe was the tool storage area. I didn’t know what it was when I first opened it as it contained a mouse nest approximately the size of Connecticut. The stench this unpleasant discovery gave out was overpowering. I quickly donned rubber gloves and a mask, but even after I cleared everything out the smell remained for the rest of the day. With that out of the way I tackled the floorboards. As I attempted to remove them the going got quite a bit rougher. The floorboards are held in place by bolts that pass through holes in the wood and into metal tabs on the car frame. Years of upper New York State snow and salt had done a number on these bolts and most of them refused to budge. Ed came to the rescue with an impact wrench and we broke everything loose in short order. Notice the hole burned in the floorboard above the muffler. We found several sheets of asbestos nailed to the bottom of the board. OSHA alert! With the exception of the front floorboard, all the rest were in pretty good shape. I was surprised how well they had held up. I still plan to replace them all with marine plywood just to have a little peace of mind as they are the only thing between me and the road. Interestingly, the footboards are solid steel, very thick gauge and in two pieces. They had surface rust but it appears they will clean up well. There may be a few pinholes in the lower piece, but nothing that can’t be repaired easily. You can just see them at the top of this shot. Now I had my first look and the frame – greasy, dirty, but everything looked solid. There were no rust holes or any damage. A very beefy frame – new for 1932 – with a large, heavy X-section stared back at me. I found it interesting that there were no metal cross-braces in the body. It was open from the cowl to the back seat pan. Everything in between was simply wooden floorboards. I figured there would be a brace between the door pillars, but the Dodge Brothers engineers apparently believed the frame was more than strong enough to keep everything in place. At this point, I took a lunch break and contemplated my next course of action.
  11. Thanks. Yes, she's pretty solid almost all there and my wife and I have a pretty comprehensive plan to get her ready for next year. Of course, when things like mice urine and a rusted body part you never expected somehow show up, things can get off track quickly. I'll keep our progress posted as we wade through this restoration. I've done it before with the 29 Plymouth U and I know what's in store for us, but at least I'll take an all steel body over wood framing any day of the week. It'll be interesting to see what other hidden treasures I find under the upholstery!
  12. In the middle of the depression I suppose most folks didn't want to spend any extra for unnecessary "frills" that took money out of their pocketbooks. I wonder if you could actually order a red mohair interior, or if their was some book or chart of fabrics you could choose from? I remember when I was restoring my 1929 Plymouth U, I discovered in the saleman's book that you could order the frame and under the fenders painted in the car's body color for five dollars extra. That always seemed very cheap for the amount of labor it would take to pull the car out of the line and do a custom paint job. But, five bucks was a day's pay back then, so maybe it wasn't all that cheap after all.
  13. Interesting. Does the parts book mention color options, or did you get whatever Dodge Brothers deemed was correct?
  14. I wonder if it was an option? It obviously wasn't a coupe - sedan thing if your one coupe had broadcloth.
  15. Maybe it was a Dodge thing. My fabric isn't mohair, more of a broadcloth. Phil Kennedy had what appeared to be the same fabric in his original car. By the way, I'll measure the hood when I'm there tomorrow and take a few more pictures.
  16. On my way to the body shop tomorrow to take the interior out of the DL. Sometime before I bought the car in 1965, someone started to reupholster the car in black vinyl. They did the front seat, the passenger side door panels and the headliner. Ever seen a black vinyl headliner before? I haven't. I guess something happened and they quit, leaving me with a mish-mash of original cloth and cheap vinyl. It will be interesting to see if LeBaron Bonney or SMS have anything close to the original fabric. It's a tan broadcloth with very small, almost invisible, close spaced ribs. Interestingly, the seats and the door panels have the same fabric - different from many cars of this era I've seen that use a less expensive cloth on the doors.. I'm going to have to rely on Phil Kennedy's photos for the original headliner. The plainer fabric around the rear window and between the doors is still there for a sample and patterns. I'll take some pictures of the process and of what I find lurking below. Also, as soon as the inner window frames have been removed it's time for woodgraining - something I'm really looking forward to.
  17. Thanks, Ian. I've been reading your restoration thread with interest. I wish I was as far along as you are. Most of the Midwestern U.S. is, indeed, in the middle of nowhere, which is why a lot of us live here.
  18. Once we arrived at the shop - too far back in the country for the semi to get to - we backed her into the shop and Ed, the body expert, and I took a close look at the car. Aside from the aforementioned problems a few other areas that will need work reared their ugly heads. Mice had gotten in under the passenger side door sills and had eaten away a lot of the metal. this hole shows the worst of it, but the whole strip from cowl to the fender will need to be replaced. Not the kind of news I wanted to hear. Although the car was high and dry for 45 years, the mouse urine did a number on the metal. I have no clue where this came from. Ed thinks something may have gotten behind the poor undercoating the car received at one point in its life. This is an easy fix. The rear door seems to have been sprung at one time. This will need some sheet metal massaging and hinge work. My wife and I are going back to the shop this weekend to remove the interior and get things ready for the woodgraining and upholstery work. The good news is that all the door handles, knobs, ashtrays and other hard to find items are still there. I am looking for a backseat footrest if anyone has one.
  19. Daphne arrived in central Missouri yesterday, overshooting her eventual home in Illinois in order to get her to the body/sheetmetal shop where her fenders and other assorted damage will be addressed. Passport Transport did a nice job getting her there in one piece. She shared space with a Ferrari, a Tesla, a 427 Corvette and a Porsche. Slumming to say the least. We got her off loaded, onto the trailer and off to the restoration shop.
  20. Last month I traveled from Southern Illinois to Connecticut to get my first look at Daphne after 45 years. Phil Kennedy (the current editor of the Dodge Brothers Club magazine) had sent me pictures, so I was prepared. I didn't think she'd look like she had in 1967, but it was still something of a shock as I still remembered her as she was all those years ago. She'd been sitting up on blocks in the same garage since 1970, most of the time sharing the space with Phil's grandmother's DeSoto Hemi. After Phil sold the DeSoto, Daphne shared the garage with Daisy, Phil's "new" 32 DL. This is what I saw when the garage door first opened. Although I think Phil was a much better caretaker than I was, a few bumps and bruises had appeared over the years. The first was an unpleasant encounter with the back of a truck that left the two front fenders a bit worse for wear. Next up was damage that occured in 1970 when an icy driveway made it impossible to get Daphne in the garage. As she sat in the drive that night, a giant slab of ice slid off the roof and landed square on her roof, leaving a dent, then it bounced off and mangled the cowl and hood. The result, a dent in the roof above the windshield, broken trim piece on the cowl, dented cowl, smashed driver's side hood, flattened headlight and dented radiator shell. The damage to the driver's side rear fender, done when I owned her, was still there. Note the chip off the tail light stalk. Sometime in the early eighties, Phil had attempted to replace the rear inner axle seals. Once he had everything apart, he discovered he couldn't find the correct seals, so the rear end remained disassembled for several decades. Phil and I put things back temporarily so we could transport the car to my place. Phil did most of the work while I took pictures. Then we took her off the blocks and set her on the 45 year old tires - which still hold air. We actually got her started and backed partially out of the garage where she enjoyed sunlight for the first time in nearly half a century. All in all, it was great to see Phil again and catch up. It was also a sobering reminder that I wasn't going to have an easy job with the restoration.
  21. This is the story of Daphne, the Black Daliha, my once and future 1932 Dodge DL sedan. Warning: this is a story of lust, loss of innocence, betrayal and redemption. Read at your own risk. It was 1965. I was a sophomore at Syracuse university. Life was good. Vietnam was just a distant dark cloud on the horizon. I had everything - except a car. I'd just joined Delta Tau Delta Fraternity. All the cool guys in the frat owned cars. I wanted to be a cool guy. I lusted after a set of wheels. But not the wheels the other brothers were driving; not an MGA, or a new Chevy convertible, or a 58 Corvette, no, I lusted after a big, black 1930s sedan. After all, my favorite TV show had been "The Untouchables." Those long, curvey, full-fendered monsters roaring down a rain-slicked street got my blood boiling. Not a coupe, not even a convertible, but a four door sedan - with sidemounts, of course. That was MY idea of a car! I was immediately shunned by most of my fraternity brothers. On a pleasant spring day I was walking to class and happened to pass by the staff parking lot. Sitting there, under a huge oak, was the car of my dreams. Stunned, I pushed my way through the hedge to get a better look at her. It said Dodge Brothers on the winged badge that adorned the chrome radiator shell. The front fenders held magnificent spoked wheels and hulking Allstate tires. The four door body, black as coal, stretched off into the distance. Lust doesn't even describe my feeling at that moment. I had to own that car. I would kill to own that car. Two minor problems: I couldn't find the owner and I was broke. Day after day I passed by my obsession on the way to class. She sat there, taunting me. My attention slipped, my grades suffered. I spent long nights staring at the ceiling, unable to sleep. Then, one day, I noticed something different about the black beauty. Was it...? Yes, a sign in the window: black with red letters - FOR SALE. And below, in ball point pen - $400. My euphoria was short-lived as I suddenly realized the magnitude of my dilemma. My heart sank. I was doomed. Where was I going to come up with four hundred large? My palms grew damp, my eyesight dimmed. This couldn't be happening. Someone was bound to snap up this gem and she would be gone forever! What to do, what to do? Holding up a convenience store was out of the question. What would my parents say if I got caught? My parents...hmmmm. Yeah, I could call my dad, already strapped with paying my tuition and gearing up for my brother's entrance into the ivy halls of higher academia, and try to extort the $400 from him. My mouth dry, my fingers numb, I dialed sunny California - where my parents had conveniently moved from New York just after I decided on Syracuse as college of choice - and hit up the old man for four hundred clams. Things remained fairly calm until I mentioned the car in question was a Dodge. My father, a GM claims adjuster/manager/executive for 18 years (it would be 40 years before he retired) was appalled. A Chrysler Product! Was I out of my mind? And what year was it? I wasn't sure; late twenties, early thirties? Who cared? It was cool! To this day I don't know why my father said yes to my buying a 33 year old non GM product, but he did. He sent me the money and I was the proud owner of a 1932 Dodge Brothers DL sedan. My loss of innocence came fast and hard. I treated my gem, my overwhelming desire, like dirt. She never let me down, despite my indifference, my abuse, my thoughtlessness. I was remiss in changing the oil, maintaining the fluid levels, washing her, keeping her safe. I drove her in the snow, in the slush, through the brutal upstate New York winters. I piled into a parked car during a blizzard and somehow managed to scrape up enough cash to have the damaged passenger side fender repaired - twenty-five bucks. I owed her that. A fellow Delt backed her out of the driveway - the driveway was our only parking space and musical cars was the game of the day - and he ran into a parked car across the street. The back window was small on these sedans - low visibility. Gone was the tail light and the fender was crumpled. I couldn't raise enough money to fix it, so I slapped on a cheap aftermarket tail light and soldiered on. She always started, always got me to where I was going, but my treatment of her was beyond the pale. Deep in my heart I knew I was the villain a she was the suffering victim. Then, the call from my dad. Oh, the horror, the horror! My brother was in college now, times were tough and he couldn't afford the car insurance anymore. I'd have to sell the Dodge. I begged and pleaded, tried to talk him into putting her into storage. No deal, sell the car. I put an ad in the paper. The guy who sold it to me called. I wanted $400. He said that was too high. No one wanted my car. It wasn't cool. I wasn't cool. Then a fellow Delt, a kindred spirit, Phil Kennedy, found out I was selling the old girl. His sensibilities were apparently as strange and twisted as mine. He wanted to buy the car. He loved the thirties styling. He'd never owned a car. He lusted after my Dodge. Just one problem - he was broke. He nervously called his father, who read him the riot act and then agreed to give Phil the money. The deal was made and the Dodge passed out of my life - I thought forever. Forty-five years passed. I met the girl of my dreams, got married, had a daughter, three grand-kids. I thought of my old Dodge often, wondering whatever had happened to her, figuring she was probably part of a 1986 Subaru or something equally horrifying. In a moment of insanity, I was talked into joining Facebook by my daughter and granddaughters. I began to catch up on old friends. I thought about Phil Kennedy and my old car. Any chance he still had...no, impossible. I finally tracked Phil down and discovered he had bought another 32 Dodge. My old car was sitting in his grandmother's - now his - garage, and had been there since 1970. At that point I had a 1948 Plymouth and a 50 Dodge Wayfarer roadster. Phil and I exchanged amenities and promptly lost track of each other for three years. I came in from the workshop one day after fighting with the rusted out floorboards of the convertible. My wife could see I was miserable. "Do you really care about the convertible?" she asked. Now, I thought the Wayfarer was a neat old car, but I had to admit my heart wasn't really in it. And then it came to me - the car I really wanted to restore, the only car I really wanted, was my old Dodge, my first car. I struggled to find Phil again. Would he still have the car? Would he sell it? Through another Delt brother I found Phil's email and sent him off the message. It was like that spring day in Syracuse all over again. I lusted after my old car and this time, if I was lucky enough to get her back, I would treat her like the lady she always was. Phil's reply was too good to be true. Since he had purchased his all original 32 he had decided he'd never have time to restore "my" old Dodge. He was thinking about selling her, and had actually though of me first - but he figured that since I already had two cars, I wouldn't be interested. I quickly got that idea out of his head! We made a deal and my first car was coming back home after 45 years. Over the last two months I have sold the Plymouth and the Wayfarer. I hated to see them go, but I wanted to devote all my time (and money) to the restoration of the Dodge. Here's the Plymouth heading off to Texas. I hope to have Daphne finished in time for the 100th anniversary of Dodge in 2014 and drive her up to the big show in Auburn Hills. It will be a daunting task, but she deserves it after what I put her through all those years ago.
  22. Notice there is no motor in the Model T.
  23. <script language="JavaScript" type="text/javascript" src="http://pix04.revsci.net/F08747/b3/0/3/1204111/488125396.js?D=DM_LOC%3Dhttp%253A%252F%252Fforums.aaca.org%252Fnewreply.php%253Fdo%253Dpostreply%2526t%253D347673%2526_rsiL%253D0%26DM_REF%3Dhttp%253A%252F%252Fforums.aaca.org%252Ff190%252Fchrysler-1929-serie-75-wood-floor-347673.html%26DM_EOM%3D1&C=F08747"></script><iframe style="top: -9999em; width: 10px; height: 10px; position: absolute;" id="twttrHubFrameSecure" tabIndex="0" src="https://platform.twitter.com/widgets/hub.html" frameBorder="0" allowTransparency="true" name="twttrHubFrameSecure" scrolling="no"></iframe><iframe style="top: -9999em; width: 10px; height: 10px; position: absolute;" id="twttrHubFrame" tabIndex="0" src="http://platform.twitter.com/widgets/hub.html" frameBorder="0" allowTransparency="true" name="twttrHubFrame" scrolling="no"></iframe> There actually is a difference - Marine plywood has five or more layers that are bound together with waterproof adhesive, which allows it to bear heavier loads and repel moisture from its core. 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  24. For floorboards I'd use marine plywood. Sills should be oak or ash, but it's not necessary for floorboards. My 32 Dodge has the original plywood floorboards and they've held up pretty well. I'm lucky, though, as the rest of the body is all steel. The only wood is the floorboards, some small pieces to nail interior trim to and the top. The 29 Plymouth was a complete wood framwork with the sheet metal nailed over it. A real pain to restore!
  25. I would stay away from Poplar. As an example check the hardness rating for the following woods. White Oak 1360 Ash 1320 Red Oak 1260 Pine 690 Poplar 540 Poplar is easy to work but does not have the strength for auto body applications. Notice that Ash is slightly softer than White Oak, but Ash is often recommeded due to it's superior flexibility - it can bend better without breaking, yet is still very hard and durable. You won't go wrong with White Oak or Ash.