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#506801 - 05/02/08 08:21 AM Re: Brakes locking up on my 60 Electra [Re: simplyconnected]
Pete O Offline
Member


Registered: 09/28/04
Posts: 130
Loc: Long Island
It may be blasphemy on a Buick board, but the only image of a single circuit master cylinder I could find was from a Ford! Anyway, the basics are the same regardless.

_________________________
Pete
1951 Buick 56C
BCA 38880
1929 Ford 40A
1930 Ford 170B

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#506805 - 05/02/08 08:44 AM Re: Brakes locking up on my 60 Electra [Re: Pete O]
brh Offline
Member


Registered: 08/19/02
Posts: 758
Loc: Illinois
Sounds nuts but I'll just throw it out there. Looking at the cut away, if the rubber on the piston covered the bypass or if the throw length were too long on the rod, covering the bypass, would this cause the problem???
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#506840 - 05/02/08 11:12 AM Re: Brakes locking up on my 60 Electra [Re: brh]
Pete O Offline
Member


Registered: 09/28/04
Posts: 130
Loc: Long Island
The push rod on my '51 is adjustable (bet it's the same on a '60), and the shop manual describes how to do it to set up the right amount of clearance. If there's not enough clearance, the piston can't return far enough to open up the port to allow the fluid back into the reservoir. No place for the pressure to go, and the brakes stay locked.
_________________________
Pete
1951 Buick 56C
BCA 38880
1929 Ford 40A
1930 Ford 170B

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#507004 - 05/02/08 10:42 PM Re: Brakes locking up on my 60 Electra [Re: Pete O]
JoelsBuicks Offline
Member


Registered: 03/10/08
Posts: 23
Loc: OK
On the single circuit drawing, what is the purpose of the "inlet valve?" I'm also confused on why I cannot pull the brake pedal up to its normal position when the locking condition occurs?

Thanks again for the help. I'm on the road and slow to respond so please be patient.

Joel
_________________________
Joel Wilson
BCA #43854
36 Limited
36 Roadmaster
37 Special
47 Sedanet
60 Electra

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#507016 - 05/03/08 12:19 AM Re: Brakes locking up on my 60 Electra [Re: JoelsBuicks]
simplyconnected Offline
Member


Registered: 11/06/07
Posts: 146
Loc: Detroit (Royal Oak), Michigan
If the piston is stuck in the forward position, pulling up on the pedal will only retract the rod. It won't pull the piston (spool) back. The return spring pushes the piston back to its stop (if the piston will move freely).

So, what happens when dirt, water, or oil enter the system? Dirt scores, water rusts, and oil swells the seals. ANY of these conditions will cause the piston to stick, eventually. - Dave Dare

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#507488 - 05/05/08 08:34 AM Re: Brakes locking up on my 60 Electra [Re: JoelsBuicks]
Pete O Offline
Member


Registered: 09/28/04
Posts: 130
Loc: Long Island
As Simplyconnected said, there is no actual connection between the push rod that leads back to the pedal and the piston in the master cylinder. The push rod just presses against the piston. This is why the push rod clearance is a critical adjustment after a master cylinder rebuild. If you pull up on the brake pedal and find it's already completely at the top of its travel, I'd suspect the push rod clearance. But if you find that the pedal is not at the top of its travel, I'd look elsewhere first.

You wrote that you had a thorough brake job including master cyclinder kit. Did it also include rebuilt wheel cylinders, new brake shoe springs, new hoses and a flush, refill and bleed of the whole system? Again, as Simplyconnected said, the pedal return is dependant upon the brake shoes completely retracting, and any binding due to weak springs, crud in the lines, etc. could be contribute to the problem.
_________________________
Pete
1951 Buick 56C
BCA 38880
1929 Ford 40A
1930 Ford 170B

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#507568 - 05/05/08 02:21 PM Re: Brakes locking up on my 60 Electra [Re: Pete O]
simplyconnected Offline
Member


Registered: 11/06/07
Posts: 146
Loc: Detroit (Royal Oak), Michigan
Thanks Pete.
I'm still harping on the fact that he can't 'pump-up' his brakes. Even if he has worn shoes, or weak springs, when he gets off the pedal, the piston should return allowing for repeated pumps.

Which leads me to believe his master cylinder spool is sticking. A newly installed job raises red flags. I immediately suspect dirt, water, or mixing incompatable fluids (which swells seals). In any case, the return spring inside the master, can't overcome the spool (piston) resistance. - Dave

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#507570 - 05/05/08 02:23 PM Re: Brakes locking up on my 60 Electra [Re: simplyconnected]
simplyconnected Offline
Member


Registered: 11/06/07
Posts: 146
Loc: Detroit (Royal Oak), Michigan
Lifting the brake pedal, he should hear the rod and spool 'jiggle.'

Edited by simplyconnected (05/05/08 05:37 PM)

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#507740 - 05/06/08 09:08 AM Re: Brakes locking up on my 60 Electra [Re: simplyconnected]
JoelsBuicks Offline
Member


Registered: 03/10/08
Posts: 23
Loc: OK
First, thank you all very much for the input and discussion. This sticking problem was the reason I decided to do the brake job in the first place. I honed and polished all wheel cylinders and the master cylinder and all recieved new kits. The drums were all turned and the brake lines flushed with the new fluid. I did my best to keep things oil and water free. However, I did not replace any brake shoe springs.

To me, the mystery is why I cannot pull up the pedal when this locking occurs. Indeed there is no connection between the cylinder piston and the push rod and I don't see why I can't pull it up. Does this mean the rod is binding somewhere? And if so, why would relieving the pressure remedy this? Keep in mind that normal driving and braking is fine, it's just when I have to get on the brakes that this lockup occurs. Thanks again and I'm back in the saddle for a while now.
_________________________
Joel Wilson
BCA #43854
36 Limited
36 Roadmaster
37 Special
47 Sedanet
60 Electra

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#507752 - 05/06/08 09:59 AM Re: Brakes locking up on my 60 Electra [Re: JoelsBuicks]
brh Offline
Member


Registered: 08/19/02
Posts: 758
Loc: Illinois
As I understand the problem, it occured before all the brake work correct? So my first question is what happened with the car prior to the sticking? Was something replaced, rebuilt or worked on? Does not need to be brake related. I understand you want to know why you can't pull the pedal up, but the problem still exists. Give us some info please.
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#507776 - 05/06/08 11:53 AM Re: Brakes locking up on my 60 Electra [Re: brh]
JoelsBuicks Offline
Member


Registered: 03/10/08
Posts: 23
Loc: OK
Good question. I bought the car last year with 57K miles on it. It had been stored in dry dark storage for 31 years. The previous owner inhereted the car but didn't drive it. I called him and asked him about the brakes sticking and he wasn't aware of the problem. He did a little work on the car to prepare it for sale. The work included a new water pump, battery, fresh gas, and new exhaust. He did tell me that he would not drive the car very far because he felt that it needed brake work and that a person could lose all brakes if something failed.

I noticed the problem on the second day that I had the car. It took a while to figure out to relieve the pressure to get it unstuck. The car seemed to be only braking on one or two wheels and so I quickly put the car on blocks and did the brake work.

The master cylinder had nearly a half-inch of sludge in the bottom and I removed and cleaned it all up with solvent followed by compressed air drying. I will go out on a limb here and say that the brake system looked original to me. That is, the wear on the shoes and the overall crudiness of the system was consistent with 57K miles. All but two wheel cylinder pistons were stuck with a whitish material resembling cement. I made a wooden dowel to hammer these loose. Of course, all of that was thoroughly cleaned before assembly.

After the brake job, I tested it by stepping hard on the brakes and the problem was still there as if I had done nothing. Except for this, the car brakes evenly just as I'd expect.

I did not dismantle any of the power booster portion of the brakes.

I hope this helps, thanks again!
_________________________
Joel Wilson
BCA #43854
36 Limited
36 Roadmaster
37 Special
47 Sedanet
60 Electra

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#507810 - 05/06/08 02:53 PM Re: Brakes locking up on my 60 Electra [Re: JoelsBuicks]
brh Offline
Member


Registered: 08/19/02
Posts: 758
Loc: Illinois
Sounds like your car came with the problem. Don't get me wrong not knocking your method of rebuilding. I took my system down after a blown line, rebuilt the master and wheel cylinders....I did not follow proceedure on honing the master or the wheel cylinders as there were no previous problems and no ridges, pits or anything that would indicate a problem. You may not have been as lucky as me. Did you hone the wheel cylinders and master before installation of the new parts? Whiteish stuff indicates moisure, maybe other parts are binding, you should not have to bang out the pistons, did ya check for binding before everything was reassembled? Not trying to insult ya just get to the bottom of this.
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#507817 - 05/06/08 03:29 PM Re: Brakes locking up on my 60 Electra [Re: brh]
JoelsBuicks Offline
Member


Registered: 03/10/08
Posts: 23
Loc: OK
I did hone the wheel cylinders and the master cylinder. They all appeared to be in excellent condition with only minor staining. I used a standard brake hone with brake fluid as the honing fluid. I followed this honing with a polishing step using 800 grit sand paper wrapped about 1-1/2 times around the brake hone. They all looked great. The pistons looked to be some sort of alloy and I think you are right about the whiteish stuff being a salt derived from the corrosion of the pistons - perhaps something like magnesium oxide. I did check the fit of the wheel pistons after cleaning them but I don't recall checking the fit of the master cylinder piston - which did not have any of the white stuff.

One thing to add, on a couple occaisions, I could release the brake pedal by striking it soundly with my foot. This technique no longer is effective in getting it to release. Another thing I noticed was that the brake light switch must have been change because the wire connectors looked to be some aftermarket job.

I'm not smart enough to be easily insulted, learning stuff the hard way seems to be my mode of operation. So please, keep the questions coming and thank you for your help.
_________________________
Joel Wilson
BCA #43854
36 Limited
36 Roadmaster
37 Special
47 Sedanet
60 Electra

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#507829 - 05/06/08 03:45 PM Re: Brakes locking up on my 60 Electra [Re: JoelsBuicks]
JoelsBuicks Offline
Member


Registered: 03/10/08
Posts: 23
Loc: OK
Here's something else I thought of. When the brakes are locked and the pedal is down, I try very hard to pull the pedal up. It feels like I am pulling against a very stiff spring. That is, I'm able to pull it up about a 1/2" or less against an opposing force pulling it back down.
_________________________
Joel Wilson
BCA #43854
36 Limited
36 Roadmaster
37 Special
47 Sedanet
60 Electra

Top
#507835 - 05/06/08 04:04 PM Re: Brakes locking up on my 60 Electra [Re: JoelsBuicks]
brh Offline
Member


Registered: 08/19/02
Posts: 758
Loc: Illinois
Hmmm.... O.K. I think the place to start is the master, here is the reason why, if you were able to get the pedal to release by jarring it, it seems to me that the rest of the system is O.K. I would pull the master down one more time, check for binding, sounds like ya did a great job on rebuild, you are just trying to overcome an existing problem. Also if your throw rod is adjustable check to make sure its set right. Do you have a detailed parts manual just in case someone put in a wrong part before you so you can double check. When reinstalling bench bleed the master it will cut down on your bleeding time. Hope this helps.
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