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a 170 degree thermostat...SUCCESS!


drtidmore

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Has anyone figure out if any of the available 170 degree thermostats that appear the same as our 195/180 Stant thermostats are in fact mechanically the same.  I would love to get a tad lower that 180 but have decided that 160 may be a tad too low.  Thermostats are cheap enough, I may order up a couple and see if they are physically the same as ours.  I have found a 84-85 Grand National 3800 170 degree thermostat so that got me to wondering

Edited by drtidmore (see edit history)
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As far as I know, the t'stat from a Grand National is the same small body design as ours? I had never heard of a 170* design but the first 160* I purchased was from a Grand National vendor in Tennessee before there was anything available in the small body stat. Interesting idea.

 

What I found with the cooler 160* 'stat was a bit better engine performance, way back when, but there did seem to be a small mileage penalty. I do believe the earlier cars went to closed loop a bit later than the '90 that I work with. I would have to check the chip for the setting, but if memory serves, it was in the 140* range.

Edited by 2seater (see edit history)
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With a lower temp you won't be cooking the condensation out of the oil very well anymore. In your climate an external trans cooler would be ideal, and make it easier to cool the engine. An added benefit of an external cooler is the added fluid capacity. An inline magnetic filter is also great to splice in.

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From experience, with a 160 thermostat, a three row radiator and my fans kicking on at 185/low and 190/high, in Hawaii my car would run around 165 at  hi-way speeds and would get back up to 185-190 while idling. That being said, I doubt there will be a issue getting rid of moisture in the oil.

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13 minutes ago, D-a-n-i-e-l said:

From experience, with a 160 thermostat, a three row radiator and my fans kicking on at 185/low and 190/high, in Hawaii my car would run around 165 at  hi-way speeds and would get back up to 185-190 while idling. That being said, I doubt there will be a issue getting rid of moisture in the oil.

Daniel's experience with the 160 thermostat is in line with what I found while running the cooling system, after a thorough flushing, a new radiator and a new water pump BUT without any thermostat installed.  I ran it without the thermostat for a week or so just to get a feel of the cooling capacity of the system.  I did this in the late Aug of last year when the outside temps were still running in the high 90s to low 100s outside, so I got a good reference point of near worst case.  I concur with Daniel on the moisture/oil concern plus my Reatta gets a nice stretch of highway speeds at least once a week when I run up to our daughters house. 

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I don't think it will be a big issue. Oil temperature is influenced by the coolant temp. but is not the only mechanism that heats the oil. It splashes on the pistons and cylinder walls, bypasses through the oil pressure regulator, bearing friction etc.. Oil is a major contributor to keeping the working parts of the engine cool. In cooler weather, it is better IMHO to get the coolant temperature up to help warm the oil and other reasons. It would be interesting to have an oil temp. gauge and see what the influence the cooling system has.

Edited by 2seater (see edit history)
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I know this will not be a definitive test of oil temp, but I am going to pull the oil dipstick after the engine is good and heat soaked and get a temp reading on it using my infrared thermometer.  I will do this before I pull the 180 degree thermostat out and then again, assuming it fits, after I install the 170 degree thermostat.

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12 hours ago, 89RedDarkGrey said:

Have you got an Infrared thermometer heat gun?  Just point it at the oil pan, trans cooler line, water neck, radiator, PS cooler, diagnose a catalytic converter, AC/heat temps, many uses. It would make your before and after experiments more definitive.

Yes, I have a high end infrared thermometer with dual LED pointers that allow me to focus the device at the exact focal point of the device.  I use it for a variety of purposes.  

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I believe the computer is "all in" by 160 but years ago I headed north for Christmas in a '90 Bonne with 3800. Got half past Tenn and it dropped out of lockup. Pull ed into a service area and everything was fine. Pulled out and did it again. Same Same, after the third time I figured out that the thermostat was stuck open and on the Interstate it would cool down until it hit a threshold and it would drop out of closed loop which disconnected the lockup.

 

Personally always run 180F SuperStats in 3800s and keep the engine under 190F

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11 hours ago, padgett said:

I believe the computer is "all in" by 160 but years ago I headed north for Christmas in a '90 Bonne with 3800. Got half past Tenn and it dropped out of lockup. Pull ed into a service area and everything was fine. Pulled out and did it again. Same Same, after the third time I figured out that the thermostat was stuck open and on the Interstate it would cool down until it hit a threshold and it would drop out of closed loop which disconnected the lockup.

 

This is the situation that make me leery of the 160 thermostat.  Hopefully the 170 that I have ordered will fit, as I think that will be a great range for the tranny as well as the engine emission system.  

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48 minutes ago, drtidmore said:

 

This is the situation that make me leery of the 160 thermostat.  Hopefully the 170 that I have ordered will fit, as I think that will be a great range for the tranny as well as the engine emission system.  

 

I've been watching this thread with interest. I hope the 170* thermostat works in our 3800 engines. I think it is what I would like to have in my car.

 

I have a 160^ thermostat in my car and fan controls that turn the fans on high at 190* and off at 176*. It has been that way for years. On the average summer day (that is when I do 90% of my driving) my engine runs at about 165-170 degrees at highway speeds.

 

The converter locks up in my '88 model at about 140*. The engine goes into closed loop at about 158-159 degrees. The converter locking above 140 degrees might be unique to my car or to '88 models. I don't know.

 

If I drive when the outside temperature is below about 45-50 degrees the thermostat will not maintain 160* to keep the engine warm enough for closed loop when moving at highway speeds. It hovers around 157-159*. I can tell gas mileage suffers. However, I can't feel a drop in performance of the engine in open loop. Rarely do I drive when the outside temperate is that low so it's not a problem for me. If someone drove in cold weather all the time it might be a problem. Perhaps an overly rich mixture for extended periods would be hard on the cat converter?

 

The cooling system on the Reatta is more than capable of keeping the 3800 cool if it is in good condition - even when sitting still in traffic. My car never goes over 190* in bumper to bumper traffic for miles with the 160* thermostat and the fan control setup I have. I'm very happy with the engine cooling I have other than it dropping down to low in really cold weather.

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Ronnie, 

My '89 also allows the converter to lock above 45 mph once the engine passes 145+/-  degrees and the emissions go into close loop around 160 degrees so it would appear that at least 88 & 89 were setup with the same parameters for those items.  

 

I have had the opportunity to take some infrared (gun type thermometer with dual beam laser to ensure proper focal length distance) measurements and it confirms that we really have NOTHING to worry about regarding the oil collecting moisture with a lower temp thermostat.  With the engine coolant at 180 (i.e. thermostat cycling the antifreeze flow) and verified by measuring the temp at the top of the thermostat housing, the oil at the end of the dip stick measured 235-240 degree which will obviously boil off any moisture.  At least initially I will leave my fan control setting alone at 185on/176off after I install the new thermostat but I likely will tweak it downward a tad to around 180on/170off depending on how the engine behaves running at 170 degrees.  

 

The 170 degree thermostat has shipped from Summit Racing,  so I should be able to determine if we have a new option within the next week or so.  

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While waiting for the 170 degree thermostat to actually arrive, I have been doing some more cross referencing and I pretty well now know that it will not fit even though it is the correct one for the '84-'85 3800 Grand National.  Finally was able to find physical measurements and it is the old standard size not the slim-type used on our Reatta.  At least the cost was fairly trivial and it was worth the shot.  Looks like we are stuck with either 160, 180 or 195 thermostats.  

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12 hours ago, 2seater said:

You're right, apparently the design changed from the '85 GN to the '86-'87 intercooled models. I wonder if it could be trimmed down approx. 3/8" to drop in? It was an intriguing idea.

The thought of trimming it has crossed my mind.  I intend to investigate if there is any way to make it work, so I have not given up entirely.

 

11 hours ago, 89RedDarkGrey said:

How about this?

 

CARiD has many parts for us. Thermostat? What car and year? What temp you want? The cater to racing and modders.

The one I have inbound from Summit IS the HyperTech that you referenced.  It won't fit as designed due to the fact that the seating lip on Hyperstat is too large and I question, even if trimmed down, if the support arms for the lower section are NOT too wide as well.  It took me a lot of searching around before I finally found hard dimensional specs and that was when I immediately realized the problem.  Again, I am going to see if there is a way to modify the Hyperstat to fit, but I have my doubts

 

Here are pics of both types and you can see the difference.  

SafariScreenSnapz004.jpg

SafariScreenSnapz003.jpg

Edited by drtidmore
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47 minutes ago, drtidmore said:

The thought of trimming it has crossed my mind.  I intend to investigate if there is any way to make it work, so I have not given up entirely.

 

Is you start grinding on the flange to reduce the diameter I think you will find that the flange is actually two pieces (top and bottom sections) that are spot welded and/or crimped together.  If that is the case, enough grinding on the perimeter of the flange will cause the two parts to separate and release the guts guts of the thermostat. I hope you do find a solution so we can use a 170* thermostat.

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3 minutes ago, Ronnie said:

 

Is you start grinding on the flange to reduce the diameter

Ronnie,

Yes, I am aware of the issue you bring up and that is one of my concerns.  What I won't know until I have it in my hands is if there is room to shave roughly 3/16 (3/8 total reduction in diameter) off the flange without mechanically weakening where the lower section and flange are joined.  Another concern is the effective diameter of the lower section support arms.   I have found that the height above the flange should work as it is .67" where the OEM fit for the Reatta is .91".  I have not been able to find hard numbers to determine if the extension below the flange is more that the OEM allowed .91 (yes OEM design is same above and below the flange).  This is one of those situations where not a lot of cash or effort is involved, so I am going to see what can be done.

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It looks like the visible tabs hold the lower frame that supports the spring, but the flange itself is one layer. It does look like that lower frame may be too wide to drop in as mentioned. I hope you find a way :)

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SUCCESS!

The HyperTech Power Stat #1007 (I got mine from Summit Racing) arrived yesterday.  I looked at it and going on memory I was encouraged.  I did some quick measurements and realized that if I ground down the flange to the inner line of the original o-ring seat I would be close to the desired 44mm.  I set about reducing the flange diameter on my bench grinder earlier this afternoon.  First cut looked good, so I went ahead and drain out some antifreeze and pulled the 180 degree thermostat that I had been running.  On doing a first fit, I found that I was going to have to removed a tad more diameter.  I took several passes at reducing it until it just dropped into the thermostat housing like the original.  I used my dremel with a fine grit sanding drum to smooth the edges until I could run my finger along without catching on any burrs.  As you can see from the pics, this particular thermostat turned out to be an absolute dead ringer for the Reatta thermostat other than the larger flange.  After installation and adding back in the antifreeze, I cranked the engine and at exactly 170 degrees (CRT gauges) the thermostat opened.  I found that on low fans with the vehicle stationary (70 degrees ambient temp), with the AC on and the engine running about 2000 RPMs (i.e. to get it nice and hot), the engine temp climbed to the trip point (186 degrees) of my recently installed fan control mod.  As soon as the fans kicked into high, the temp fell back to 170 in pretty short order.  I decided to adjust the high speed trip point such that the fans now come on around 180 and return to low speed at 170.  This is perfect for the tranny and the AC loves the high speed fans running.  

 

So, we NOW have a 170 degree thermostat option, assuming you don't mind doing a bit of grinding on the HyperTech thermostat.  

 

As you can see the modified thermostat vs the 180 specific fit simply could not be closer to each other.  I likely will order up another HyperTech #1007 and modify it so as to have a spare.

 

IMG_3169.jpg

IMG_3168.jpg

IMG_3167.jpg

Edited by drtidmore (see edit history)
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I switched from the 195 degree thermostat to a 180 degree [on the Red]. For me living in Wisconsin that is as low as I should go. The Black [being my winter driver will keep the 195 as I like having "hot heat".

 But good for you researching this and coming up with an alternative for our southern owners like yourself who have constant high temperatures.

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That is simply wonderful B) I run both my engines with 180* as I found 160* was just a little too cool, even as a summer only, but this looks like a terrific option if I have knock issues when/if I get too aggressive with boost. Thanks for the update.

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FYI, the way I gradually reduced the diameter after the initial reduction using the stamped lip on the original flange as my reference was to scribe a line using an awl just inside the edge and then grind to that edge.  This way I maintained the integrity of the diameter about the center of the thermostat housing.  I had to do this several times as I was only take a fraction of a mm off each time, but I did not want to remove more than absolutely necessary.

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You could also use an old Machinist's trick- use a magic marker to paint the surface, to easily see what's being removed. I can also imagine- laying the O-ring on top, then marking the excess area. A green or blue metal dye is usually used for "Step turning" on a lathe. It's easily applied in this case with a Q-tip.  https://www.amazon.com/Dykem-80300-Steel-Layout-Brush/dp/B0018ACR6G/ref=sr_1_1?ie=UTF8&qid=1493338317&sr=8-1&keywords=machinist+marking+fluid

 

51nV6WaDbzL__SY445_.jpg.2a1cf4cbffe7d5fba6dae1189a4ddd26.jpg

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Just an update.  Yesterday was a work-on-the-Reatta day.  I finally got around to replacing the noisy harmonic balancer (result of backfiring when fuel pump started to fail recently).  I dropped the pan on the tranny for a filter and fluid change (as much as can be done with just a pan drop) as well as to just get a look for anything abnormal (i.e. debris in the pan...none found thank goodness).  I did notice a short, low pressure, reinforced rubber hose located above the filter that was in less than pristine condition and as it was an easy replacement, I took care of that (replaced with high pressure reinforced fuel injection hose stock). Then I put it on the road to verify that the tranny was still a happy camper.  FYI, this tranny has been routinely serviced all its life running Trans-X to keep down varnish and other deposit, so changing fluid does not concern me in least.

 

The ambient temps were running 89-91, the humidity was stifling, the AC was running and I had the car at 70+MPH.  The engine temps climbed into the mid 170s and on mild extended uphill climbs reached 181 at which time the HS fans kicked on and brought it back to the 170-171 range (HS fans ON at 180, off at 170).   On exiting back into city traffic, the engine temp for a brief time climbed to 185, and again, the HS fans had kicked on at 180 so even sitting at idle in city traffic, the engine temp began to drop back down into the mid 170s.  I am a happy camper overall with the way the 170 degree thermostat is working along with the HS fan mod.  

Edited by drtidmore (see edit history)
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5 hours ago, drtidmore said:

I did notice a short, low pressure, reinforced rubber hose located above the filter that was in less than pristine condition and as it was an easy replacement, I took care of that (replaced with high pressure reinforced fuel injection hose stock).

 

You saved your transmission. That is a return sump line to the Charge Pump, from the Forward Accumulators. If it were to leak- you'd have no forward gears, and the pressure loss would smoke the clutch pack. First the gas leak, now this? 

 

That car is trying to kill itself- or you.

 

TRANS_HOSE.thumb.JPG.62581754b492a3dba20d902021a7d0a6.JPG

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yes, that is hose.  It was structurally still intact but the ends were fraying and the entire length was deteriorating.  Rubber has a lifespan and being in a hot transmission for almost 30 years took its toll.  I just consider this part of owning a car of this age.  It is a constant effort to check things and assume nothing. 

Edited by drtidmore (see edit history)
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  • 3 weeks later...

I installed the HyperTech Power Stat #1007 today. At highway speeds It keeps my engine at about 173 on a 90* day like we had today.

 

David, thanks for figuring out what needed to be done make it work in our 3800s.

 

I might post a tutorial on ROJ about what needs to be done to install the 170 degree thermostat, so it will be easy to find, if anyone is interested.

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