This report has some minor duplication. I've gone back to posting a diary on my Cardomain
site.
To ease access The doors had to go. I gutted the doors while on the car and boxed all the components in marked boxes. Got smart this time.
Moved the limo, under it's own power, into the shop. It looks so small after having the trailer in there for so long.
Backed the trailer into the building next door in preparation of pushing the 36' trailer sideways into a 38' space. The only way to do that is to use heavy duty wheel skates.
Neatly tucked away for the winter.
One of the first things I did was remove the trunk lid. I got tired of bumping my head on the edge. The rear bumper came off with three wires and 8 bolts. It looks as thought its never had any rear damage.
The vinyl top created lots of water traps and caused a bit of damage at the lead edge of the roof and at the bottom of the rear window. It's ugly, but it's repairable.
The side trim was fasten through through these holes that were subjected to constant moisture. The metal in this area will be replaced. The car will not have a vinyl top so this trim will not be necessary.
Using a cutting wheel on an electric die grinder I cut away the rotted metal and ground all spot weld remnants smooth.
I had my fab shop bend an exact 3-foot duplicate of the rotted edge. The metal thickness matches the original.
Using my avation metal working tools I fashioned a backer plate for the splice.
I used an old trick a shop teacher showed me years ago. When brazing sheet metal layers together the top hole should be about twice the size as the inner hole. In this case the hole in the backer is 1/8", the proper size for the Cleco temporary fasteners. The outer hole is 1/4". When brazing the tip of the flame goes through the small hole and heats up both layers of metal. A dab of brazing rod and the joint and holes are sealed. This even works on metal that you can't clean the back-side of. The braze fuses to the walls of the holes you drill in the sheet metal and provides a strong bond.